Amana AMV9, ACV9 Troubleshooting Chart, Symptoms of Abnormal, Fault Descriptions, Possible Causes

Page 38
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TROUBLESHOOTING CHART

 

Symptoms of Abnormal

Associated

Fault Description(s)

Possible Causes

Corrective Action

Cautions and Notes

 

Operation

LED Code2

 

 

 

 

 

 

 

 

 

• Circulator blower runs

 

• Primary or auxiliary

• Insufficient conditioned air

• Check filters and

• Turn power OFF

 

continuously. No furnace

4

limit circuit is open.

over the heat exchanger.

ductwork for blockage.

prior to repair.

 

operation.

 

 

Blocked filters, restrictive

Clean filters or remove

 

 

 

• Integrated control module

4 FLASHES

 

ductwork, improper

obstruction.

• See Product Data

 

diagnostic LED is flashing

 

circulator blower speed, or

• Check circulator blower

Book applicable

 

 

 

 

FOUR (4) flashes.

 

 

failed circulator blower.

speed and performance.

to your model* for

 

 

 

 

 

Correct speed or replace

allowable rise

 

 

 

 

• Flame rollout.

blower if necessary.

range and proper

 

 

 

 

• Misaligned burners, blocked

• Check burners for proper

circulator speed.

 

 

 

• Rollout limit circuit is

flue and/or air inlet pipe, or

alignment.

• See “Vent/Flue

 

 

 

open.

failed induced draft blower.

• Check flue and air inlet

Pipe” section for

 

 

 

 

• Loose or improperly

piping for blockage,

piping details.

 

 

 

 

connected wiring.

proper length, elbows,

 

 

 

 

 

 

 

and termination. Correct

 

 

 

 

 

 

 

as necessary.

• Replace pressure

 

 

 

 

 

• Check induced draft

 

 

 

 

 

switch with proper

 

 

 

 

 

blower for proper

replacement part.

 

 

 

 

 

performance. Replace, if

 

 

 

 

 

 

 

necessary.

 

 

 

 

 

 

 

• Tighten or correct wiring

 

 

 

• Induced draft blower and

 

 

• Short to ground in flame

connection.

 

 

 

 

• Flame sensed with

• Correct short at flame

• Turn power OFF

 

circulator blower runs

5

no call for heat.

sense circuit.

sensor or in flame

prior to repair.

 

continuously. No furnace

 

 

 

sensor wiring.

 

 

 

operation.

5 FLASHES

 

• Lingering burner flame.

• Check for lingering

 

 

 

• Integrated control module

 

 

 

 

 

 

flame

 

 

 

 

 

 

 

 

 

diagnostic LED is flashing

 

 

• Slow closing gas valve

• Verify proper operation

 

 

 

FIVE (5) flashes.

 

 

 

 

 

 

 

 

of gas valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Normal furnace operation.

 

• Flame sense

• Flame sensor is coated/

• Sand flame sensor is

• Turn power OFF

 

• Integrated control module

 

microamp signal is

oxidized.

coated/oxidized.

prior to repair.

 

diagnostic LED is flashing

 

low.

• Flame sensor incorrectly

• Inspect for proper sensor

• Sand flame

 

SEVEN (7) flashes.

7

 

positioned in burner flame.

alignment.

sensor with

 

 

 

 

• Lazy burner flame due to

• Check inlet air piping for

emery clot.

 

 

7 FLASHES

 

improper gas pressure or

blockage, proper length,

• See “Vent/Flue

 

 

 

 

combustion air.

elbows, and termination.

Pipe” section for

 

 

 

 

 

• Compare current gas

piping details.

 

 

 

 

 

pressure to rating plate

• See rating plate

 

 

 

 

 

info. Adjust as needed.

 

 

 

 

 

for proper gas

 

 

 

 

 

 

 

 

 

 

 

 

pressure.

 

 

 

 

 

 

 

 

 

• Furnace not operating.

 

• Problem with

• Improperly connected

• Check and correct wiring

• Turn power OFF

 

• Integrated control module

 

igniter circuit.

igniter

from integrated control

prior to repair.

 

diagnostic LED is flashing

8

 

 

module to igniter

• Replace igniter

 

EIGHT (8) flashes.

 

 

• Bad igniter

• Replace bad igniter

with proper silicon

 

 

8 FLASHES

 

• Poor unit ground

• Check and correct unit

nitride replace-

 

 

 

 

ground wiring

ment part.

 

 

 

 

 

 

 

• Furnace operating on

 

• High stage pressure

• Pressure switch hose blocked,

• Inspect pressure switch hose.

• Turn power OFF

 

low stage gas with high

9

switch circuit does not

pinched or connected

Repair, if necessary.

prior to repair.

 

stage induced draft blower

close in response to

improperly.

• Inspect flue and/or inlet air

• Replace pressure

 

• High stage circulator

 

high stage induced

• Blocked flue and/or inlet air

piping for blockage, proper

switch with proper

 

blower (temperature, of

9 FLASHES

draft blower operation.

pipe, blocked drain system, or

length, elbows, and termina- replacement part.

 

conditioned air, lower than

 

 

weak induced draft blower.

tion. Check drain system.

 

 

 

typical).

 

 

• Incorrect pressure switch

Correct as necessary.

 

 

 

• Integrated control module

 

 

setpoint or malfunctioning

• Correct pressure switch

 

 

 

diagnostic LED is flashing

 

 

switch contacts.

setpoint or contact motion.

 

 

 

NINE (9) flashes.

 

 

• Loose or improperly connected

• Tighten or correct wiring

 

 

 

 

 

 

wiring.

connection.

 

 

 

• Furnace fails to operate.

 

• Polarity of 115 volt

• Polarity of 115 volt AC

• Review wiring diagram to

• Turn power OFF

 

• Integrated control module

C

power is reversed.

power to furnace or

correct polarity.

prior to repair.

 

diagnostic LED is flashing

 

integrated control module is

 

 

 

 

SIX (6) flashes.

 

 

reversed.

• Verify proper ground.

 

 

 

CONTINUOUS

 

• Poor unit ground.

 

 

 

 

 

Correct if necessary.

 

 

 

 

FLASHING

 

 

• Check and correct wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

Image 38
Contents INSTALLATION INSTRUCTIONS RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTIONATTENTION INSTALLING PERSONNEL Installer Affix all manuals adjacent to the unitTable of Contents APPENDIX Table of ContentsCARBON MONOXIDE POISONING HAZARD WHAT TO DO IF YOU SMELL GASUpflow/Horizontal BLOWER COMPARTMENT BURNER COMPARTMENTBURNER COMPARTMENT BLOWER COMPARTMENT Counterflow/HorizontalII. SAFETY III.PRODUCT APPLICATIONIV. LOCATION REQUIREMENTS & CONSIDERATIONS Suspended Furnace 5.3.1General Thermostat InfluencesV. COMBUSTION & VENTILATION AIR REQUIREMENTS 5.3.2Equipment Located in Unconfined SpacesBuilding. See 5.3.3-a 5.3.5 Louvers and Grilles 5.3.4Specially Engineered InstallationsVI. INSTALLATION POSITIONS VII. HORIZONTAL APPLICATIONS & CONSIDERATIONSIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE Recommended Installation PositionsVIII. PROPANE GAS /HIGH ALTITUDE INSTALLATIONS Vent Termination Clearances 2.Upflow and Counterflow units Vent/Flue Pipe CutsCounterflow units 3.Upflow and Counterflow unitsCounterflow units 7.Upflow and Counterflow units8.Upflow and Counterflow units Counterflow unitsAlternate Combustion Air Intake Location Vertical Termination Single PipeHorizontal Termination Single Pipe Alternate Vertical Termination Single PipeUPFLOW Horizontal Termination Single PipeLevel Dual Pipe Standard Horizontal Terminations Dual PipeAlternate Horizontal Vent Termination Dual Pipe Dual PipeUpflow Shown, Counterflow Similar Hose and Tube IdentificationUpright “Standard” Connections - Right Side Upright “Standard” Connections - Left SideHorizontal Connections - Right Side Down Upright “Alternate” Connections - Right Side OnlyUpflow Shown, Counterflow Similar Upflow Shown, Counterflow SimilarXI. ELECTRICAL CONNECTIONS Horizontal Connections - Left Side DownUpflow Shown, Counterflow Similar Two-StageHeating with Two-StageCooling 24 VOLT THERMOSTAT WIRING24 VOLT DEHUMIDISTAT WIRING Junction Box RelocationXII. GAS SUPPLY AND PIPING Inlet Gas Supply Pressure Gas Piping Connections Propane Gas Piping Chart Propane Gas Installation TypPropane Gas Piping Chart XIII. CIRCULATING AIR & FILTERSBased on a 600 ft/min filter face velocity Duct Flange Cut OutsPermanent Minimum Filter Area sq. in XIV. STARTUP PROCEDURE & ADJUSTMENT Filter LocationsMeasuring Inlet Gas Pressure Alt. Method Temperature Rise Measurement ramping profile XV. NORMAL SEQUENCE OF OPERATION Furnace awaits next call from thermostat XVIII. TROUBLESHOOTINGXVII. SAFETY CIRCUIT DESCRIPTION XVI. OPERATIONAL CHECKSXIX. MAINTENANCE XX. INTERNAL FILTER REMOVAL XXI. BEFORE LEAVING AN INSTALLATIONXXII. REPAIR & REPLACEMENT PARTS Auxiliary Limit Switch Rollout Limit SwitchPrimary Limit Switch Pressure SwitchFault Descriptions TROUBLESHOOTING CHARTSymptoms of Abnormal Possible CausesFault Descriptions TROUBLESHOOTING CHARTSymptoms of Abnormal Possible CausesWIRING DIAGRAM 2550 North Loop West, Suite Houston, TX