TROUBLESHOOTING CHART
| Symptoms of Abnormal | Associated | Fault Description(s) | Possible Causes | Corrective Action | Cautions and Notes | |
| Operation | LED Code2 | |||||
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| • Circulator blower runs |
| • Primary or auxiliary | • Insufficient conditioned air | • Check filters and | • Turn power OFF | |
| continuously. No furnace | 4 | limit circuit is open. | over the heat exchanger. | ductwork for blockage. | prior to repair. | |
| operation. |
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| Blocked filters, restrictive | Clean filters or remove |
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| • Integrated control module | 4 FLASHES |
| ductwork, improper | obstruction. | • See Product Data | |
| diagnostic LED is flashing |
| circulator blower speed, or | • Check circulator blower | Book applicable | ||
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| FOUR (4) flashes. |
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| failed circulator blower. | speed and performance. | to your model* for | |
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| Correct speed or replace | allowable rise | |
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| • Flame rollout. | blower if necessary. | range and proper | |
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| • Misaligned burners, blocked | • Check burners for proper | circulator speed. | |
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| • Rollout limit circuit is | flue and/or air inlet pipe, or | alignment. | • See “Vent/Flue | |
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| open. | failed induced draft blower. | • Check flue and air inlet | Pipe” section for | |
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| • Loose or improperly | piping for blockage, | piping details. | |
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| connected wiring. | proper length, elbows, |
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| and termination. Correct |
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| as necessary. | • Replace pressure | |
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| • Check induced draft | ||
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| switch with proper | ||
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| blower for proper | replacement part. | |
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| performance. Replace, if |
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| necessary. |
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| • Tighten or correct wiring |
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| • Induced draft blower and |
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| • Short to ground in flame | connection. |
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| • Flame sensed with | • Correct short at flame | • Turn power OFF | |||
| circulator blower runs | 5 | no call for heat. | sense circuit. | sensor or in flame | prior to repair. | |
| continuously. No furnace |
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| sensor wiring. |
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| operation. | 5 FLASHES |
| • Lingering burner flame. | • Check for lingering |
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| • Integrated control module |
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| flame |
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| diagnostic LED is flashing |
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| • Slow closing gas valve | • Verify proper operation |
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| FIVE (5) flashes. |
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| of gas valve |
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| • Normal furnace operation. |
| • Flame sense | • Flame sensor is coated/ | • Sand flame sensor is | • Turn power OFF | |
| • Integrated control module |
| microamp signal is | oxidized. | coated/oxidized. | prior to repair. | |
| diagnostic LED is flashing |
| low. | • Flame sensor incorrectly | • Inspect for proper sensor | • Sand flame | |
| SEVEN (7) flashes. | 7 |
| positioned in burner flame. | alignment. | sensor with | |
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| • Lazy burner flame due to | • Check inlet air piping for | emery clot. | |
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| 7 FLASHES |
| improper gas pressure or | blockage, proper length, | • See “Vent/Flue | |
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| combustion air. | elbows, and termination. | Pipe” section for | |
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| • Compare current gas | piping details. | |
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| pressure to rating plate | • See rating plate | |
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| info. Adjust as needed. | ||
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| for proper gas | ||
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| pressure. | |
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| • Furnace not operating. |
| • Problem with | • Improperly connected | • Check and correct wiring | • Turn power OFF | |
| • Integrated control module |
| igniter circuit. | igniter | from integrated control | prior to repair. | |
| diagnostic LED is flashing | 8 |
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| module to igniter | • Replace igniter | |
| EIGHT (8) flashes. |
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| • Bad igniter | • Replace bad igniter | with proper silicon | |
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| 8 FLASHES |
| • Poor unit ground | • Check and correct unit | nitride replace- | |
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| ground wiring | ment part. |
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| • Furnace operating on |
| • High stage pressure | • Pressure switch hose blocked, | • Inspect pressure switch hose. | • Turn power OFF | |
| low stage gas with high | 9 | switch circuit does not | pinched or connected | Repair, if necessary. | prior to repair. | |
| stage induced draft blower | close in response to | improperly. | • Inspect flue and/or inlet air | • Replace pressure | ||
| • High stage circulator |
| high stage induced | • Blocked flue and/or inlet air | piping for blockage, proper | switch with proper | |
| blower (temperature, of | 9 FLASHES | draft blower operation. | pipe, blocked drain system, or | length, elbows, and termina- replacement part. | ||
| conditioned air, lower than |
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| weak induced draft blower. | tion. Check drain system. |
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| typical). |
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| • Incorrect pressure switch | Correct as necessary. |
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| • Integrated control module |
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| setpoint or malfunctioning | • Correct pressure switch |
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| diagnostic LED is flashing |
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| switch contacts. | setpoint or contact motion. |
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| NINE (9) flashes. |
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| • Loose or improperly connected | • Tighten or correct wiring |
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| wiring. | connection. |
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| • Furnace fails to operate. |
| • Polarity of 115 volt | • Polarity of 115 volt AC | • Review wiring diagram to | • Turn power OFF | |
| • Integrated control module | C | power is reversed. | power to furnace or | correct polarity. | prior to repair. | |
| diagnostic LED is flashing |
| integrated control module is |
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| SIX (6) flashes. |
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| reversed. | • Verify proper ground. |
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| CONTINUOUS |
| • Poor unit ground. |
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| Correct if necessary. |
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| FLASHING |
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| • Check and correct wiring. |
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