Installing Optional Side Outlets

Figure 5

Use U.L. listed gas vent equipment when installing the FAW-40. For vent pipe running through walls, roof, and within one (1) inch (25mm) of combustible construction, use B-1 or (B-W) [one inch (25mm) clearance to combustibles] vent pipe. Type B-2 x 4 or Type B-2 x 6 are to be used in conjunction with a Listed ﬁre stop spacer.

Be sure baseplate is attached to top of furnace before inserting unit into recessed wall installation.

Side outlet register, SOR-1may be installed on one or both sides of the furnace at the required clearances of 18 inches (457mm) to adjacent wall or combustible material as shown in Figure 6.

1.Turn "OFF" all electric power to the furnace.

2.Remove the front panel from the furnace.

3.Remove the (2) #8 x 3/8" (9mm) screws that attach the inner shield cover plate to the inner shield.

4.Scribe a line between the four dimples on the outer casing side to form a square.

5.Drill a pilot hole within the scribed square on the outer casing. Remove the sheet metal within the scribed square with a tin snips or comparable tool.Attention! Do not cut the electrical wires located between the outer casing and the inner shield.

6.Insert the 5" x 5" (127mm x 127mm) inner boot through the outer cas- ing. Align the clearance holes on the inner boot with the screw holes on the inner shield. Attach inner boot to inner shield with (2) # 8 x 3/8" (9mm) screws removed in Step 3.

7.Place the register over the 5 1/2" (140mm) square opening with the louvers set for the desired direction and mark the mounting holes using the register as a template.

8.Drill (2) 1/8" diameter holes in cabinet side and attach the register with

(2) #10 x 1" (25mm) provided screws.

9.Installation of SOR-1 is completed.

Side outlet kit, SOK-1, 10" (254mm) boot assembly with register, for warm air discharge into an adjoining room may be installed on either side of the furnace at the required clearance of 4 inches (102mm) to adjacent wall as shown in Figure 6.

To install SOK-1, please use Steps 1 through 5 in the SOR-1 instructions for FAW-40 furnaces. Now, use the following Steps to complete installa- tion of the SOK-1.

1.Using the inner and outer boots as hole templates, mark and drill (4) 1/8" (3mm) diameter holes in the inner shield and (4) 1/8" (3mm) diameter holes in the cabinet side.

2.Locate and cut a 6 3/4" (171mm) square opening through wall.

3.Attach furnace to wall (see Attaching Furnace to Wall).

4.With furnace in place, after checking alignment of side outlet opening in wall and furnace, place the 9 3/8" x 9 3/8" (238mm x 238mm) side outlet wall plate over outer boot, pass the outer boot through the wall

Page 6

and attach side wall plate to furnace side of wall with (2) #10 x 1 1/2" (38mm) provided screws.

5.Attach outer boot to the cabinet side with (4) #8 x 1/4" (6mm) provided screws.

6.Position and attach inner boot to inner shield with (4) #8 x 1/4" (6mm) provided screws.

7.Place the register over the 6 3/4" (171mm) square opening with the louvers positioned for the desired discharge direction and mark the mounting holes using the register as a template.

8.Drill (2) 1/8" (3mm) diameter holes in the wall and attach the register with (2) #10 x 1 1/2" (38mm) provided screws.

9.Installation of SOK-1 is completed.

Figure 6

Installing Optional Rear Outlet

Rear outlet kit, 10" (254mm) boot assembly with register, ROK-1 for warm air discharge into an adjoining room.

Attention: Before furnace is attached to the wall, the wall opening for the rear outlet must be cut, in addition to removal of the outer and inner casing knockouts on furnace.

1.The wall opening measurements for the rear outlet are the following.

A.From ﬂoor to bottom of wall opening is 10 11/16" (271mm).

B.From bottom of wall opening to top of wall opening is 8 1/2" (216mm).

C.Wall opening width is 12 1/8" (308mm).

2.Scribe a line between the four dimples on the outer casing back to form a square. Drill a pilot hole within the scribed square on the outer casing back. Remove the sheet metal within the scribed square with a tin snips or comparable tool.

3.Remove the (4) #8 x 3/8" (9mm) screws that attach the inner casing close off plate to the inner casing.

4.Insert the privacy shield through the outer casing back and the inner casing back. The privacy shield will be in front of the inner casing back and behind the combustion chamber tubes. Align clearance holes on privacy shield with screw holes on inner casing back. Attach privacy shield to inner casing back with (2) #8 x 3/8" (9mm) provided. Attention:

The (2) #8 x 3/8" (9mm) screws must be inserted from the front of the furnace.

5.Attach furnace to wall.

6.Align clearance holes on 8" x 12" (203mm x 305mm) boot with screw holes on outer casing back and mark boot to be ﬂush with wall surface. Remove boot and cut to proper length.

7.Attach 8" x 12" (203mm x 305mm)boot to outer casing back with (6)

12427-4-0306

FAW-40-1IP, FAW-40-1SPP specifications

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