Vermont Casting 1990 installation instructions Use the Air Control Settings that Work Best for You

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Intrepid II Woodburning Stove

Use the Air Control Settings that Work Best for You

No single air control setting will fit every situation. Set- tings will differ depending on the quality of the fuel, the amount of heat desired, and how long you wish the fire to burn.

The control setting also depends on your particular installation’s “draft,” or the force that moves air from the stove up through the chimney. Draft is affected by such things as the length, type, and location of the chimney, local geography, nearby obstructions, and other factors.

Too much draft may cause excessive temperatures in the Intrepid II, and could even damage the combustor. On the other hand, too little draft can cause backpuffing into the room and/or the “plugging” of the chimney or combustor.

How do you know if your draft is excessively high or low? Symptoms of too much draft include an uncontrol- lable burn or a glowing-red stove part. A sign of inad- equate draft is smoke leaking into the room through the stove or chimney connector joints, low heat, and dirty glass.

In some newer homes that are well-insulated and weather-tight, poor draft may result from insufficient air in the house. In such instances, an open window near the stove on the windward side of the house will provide the fresh air needed.

Another option for getting more combustion air to the stove is to duct air directly from outdoors to the stove. In fact, in some areas provisions for outside combustion air are required in all new construction.

Your Intrepid II will accept a duct carrying outside air for combustion.

When first using the stove, keep track of the air control settings. You will quickly find that a specific setting will give you a fixed amount of heat. It may take some time to determine the amount of heat and the length of burn you should expect from various settings. Please read the Draft Management section beginning on Page 25 for more information on how installation features affect draft.

Most installations do not require a large amount of com- bustion air, especially if adequate draft is available.

Do not for any reason attempt to increase the firing of your heater by altering the air control adjustment range outlined in these directions.

Use the following air control settings as a starting point to help determine the best settings for your installation. Each is described as a fraction of the total distance the lever may be moved from right to left.

Intrepid II Control Settings

Burn Rate

Primary Air Control

Low

From far right to 1/3 the

 

distance to left

Medium

From 1/3 to 2/3

 

the distance to left

High

From 2/3 the distance

 

to left to far left

Before you start using the stove, please read the Draft Management section starting on Page 25 to see how the features of your installation will affect the stove’s performance. You and the stove are parts of a system, and other parts of the system have a strong effect on operation; you may need to vary your firing technique to get the performance you want.

How to Build a Wood Fire

and Keep it Going

An Intrepid II leaves the factory with the combustor installed.

In the United States, it is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic combustor is deactivated or removed.

High-Efficiency Wood Burning

with Catalytic Combustion

The catalytic combustion system in your Intrepid II produces the best conditions for secondary combustion.

When the stove damper is closed, smoke goes through the catalytic element, burning at temperatures of

500-600°F (260-315°C), half the temperature normally needed for unaided secondary combustion.

The catalytic element is a ceramic “honeycomb” coated with a noble metal, usually platinum. The element is in the secondary combustion chamber, made of a spe- cial high-temperature insulating refractory material. The chamber provides the correct environment neces- sary for secondary combustion of the fuel (smoke).

Closing the damper may also reduce draft. Closing the damper too soon may put out the fire or deactivate the combustor. Close the damper only when the fire is well established. When starting a fire, wait until there is an ember bed of at least 3-4” (76-102mm) before closing the damper.

Never kindle a fire with colored paper or paper that has colored ink or a glossy surface, and never burn treated wood, garbage, solvents, or trash. All of these may poison the catalyst and prevent it from operating properly. Never burn cardboard or loose paper except for kindling purposes. Never burn coal; doing so can

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Contents Intrepid Table of Contents WelcomeSpecifications Intrepid II, ModelOutside Air InstallationWhat Kind of Chimney to Use Prefabricated Chimneys Chimney Connector GuidelinesMasonry Chimneys Chimney SizeSecuring the Single-wall Connector to a Masonry Chimney Double-wall Chimney ConnectorSingle-wall Chimney Connector Freestanding Chimney InstallationsFireplace Chimney Installations Above a Fireplace Chimney connector enters chimney above the firepFireplace Chimney Installations Through a Fireplace Wall Pass-ThroughsFloor Protection An approved wall pass-through for CanadaFloor Protection for Fireplace Installations Reducing ClearancesWall Shields Chimney Connector Clearance ReductionsStove Heat Shields Fireplace and Mantel Trim ShieldsAlcove Installations Construction RequirementsReflected ceiling plan Intrepid II Clearance Chart Intrepid II Clearance Diagrams 889 mm Parallel Installations Assembly Attach the Griddle Handle OperationYour Intrepid II’s Controls What They Do Andirons Damper Directs Air Flow Within the StoveGlass Door Panels Two Ways to Add FuelBurn Only High-Quality Wood Surface Thermometer is a Valuable Guide to OperationHow to Build a Wood Fire Keep it Going Use the Air Control Settings that Work Best for YouHigh-Efficiency Wood Burning With Catalytic Combustion Conditioning Your Stove Starting and Maintaining a Wood FireRefuel While the Embers are Still Hot Ash DisposalDraft Management Fuel Draft TestingCreosote Back-puffingMaintenance Damper Adjustment How to Adjust the Door LatchTighten the Damper Handle as Needed Catalytic Combustion System Inspection and Cleaning When to Suspect a Combustion System ProblemReplace Refractory Package Replace the Stove Gaskets as NeededPermanent Gaskets Adjust the Door if NecessaryAnnual Maintenance Chimney System CreosoteIntrepid II Woodburning Stove Appendix Catalytic Combustor Intrepid II Woodburning Stove Intrepid II Woodburning Stove Please record the following information For future reference Intrepid II Woodburning Stove Intrepid II Woodburning Stove Warranty CFM Corporation

1990 specifications

Vermont Casting, founded in 1975, is renowned for its commitment to crafting high-quality cast iron wood stoves and heaters that merge efficiency with timeless design. By 1990, Vermont Casting had established itself as a leader in the industry, celebrated for its innovative approach to heating solutions and commitment to sustainability.

The 1990 models reflected an impressive evolution in technology and aesthetics. One of the standout features of Vermont Casting stoves was their utilization of advanced air control systems. This technology allowed users to regulate the burn speed and heat output effectively, making it easier to maintain consistent warmth in the home while optimizing fuel efficiency. The stoves featured an adjustable air inlet that provided users with the power to control combustion according to their needs.

In terms of design, Vermont Casting stoves were characterized by their iconic, rustic appearance, often featuring a choice of colors and finishes that allowed them to blend seamlessly into a variety of home aesthetics. The deep, rich finishes of the cast iron, coupled with elegant detailing, made each unit not only a heating appliance but also a centerpiece in living spaces. This commitment to aesthetics extended to the variety of designs available, including both traditional and modern styles, catering to diverse consumer preferences.

Vermont Casting also prioritized safety in their 1990 models. Many stoves were equipped with features such as double doors with glass panels, allowing users to enjoy the beauty of the flames while minimizing the risk of accidental burns. Some models incorporated heat shields that protected surrounding walls and furniture from excessive heat, further enhancing safety at home.

Durability was another hallmark of Vermont Casting’s reputation. The use of high-quality cast iron meant that these stoves were built to withstand years of use, often becoming familial heirlooms passed down through generations. In addition to resilience, cast iron was known for its ability to retain heat even after the fire had gone out, providing lingering warmth long into the night.

Overall, Vermont Casting in 1990 represented a harmonious blend of timeless design, advanced functionality, and a commitment to sustainability. Their stoves were not merely heating appliances but symbols of a lifestyle choice that emphasized quality, elegance, and environmental responsibility, making them a preferred choice for homeowners seeking both reliability and beauty in home heating solutions.