Vermont Casting 1990 Replace Refractory Package, Replace the Stove Gaskets as Needed

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Intrepid II Woodburning Stove

Refractory Chamber

 

Catalytic Block

 

Upper

 

Fireback

 

with Throat

 

Hood

Exhaust

 

Pockets

 

Refractory Access Panel

Clamps

ST533

 

Fig. 46 Removing the catalytic element.

9.Use a flashlight and a mirror, inserted into one of the exhaust pockets of the refractory chamber, to in- spect the probe. The end of the probe should extend about 1” into the combustion chamber, and should not show any signs of deterioration.

Use the stove in your usual manner for two weeks, inspecting the chimney and the chimney connector frequently.

If creosote does not build up as quickly as before, it is likely that the performance change was caused by fly ash deposits on the catalytic element. However, moni- tor the chimney system for a few weeks to ensure that proper performance continues.

If you continue to find a significant creosote buildup or if you continue to see excessive smoke from the chimney, the catalytic element will need to be replaced. Call your dealer for information about a replacement.

NOTE: Use only replacement catalyst, part no. 160- 2521.

Replace Refractory Package

Refer to Figure 46.

1.Remove andirons.

2.Reach inside the stove with pair of pliers and turn the two clamps that hold the fireback 90°. Turn the let clamp clockwise and the right clamp counter- clockwise. The bolts that hold these clamps are tapped into the back as well as capped by chrome acorn nuts in the back.

3.Grasp the upper fireback by its vertical ribs and re- move it, together with the attached throat hood. Pull the left side out first.

4.Carefully remove the refractory access panel in front of the catalytic block.

5.Gently slide the catalytic block out of the refractory chamber.

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6.Remove the damper housing. It is held in place by two weld screws and two chrome acorn nuts in the back of the stove. Loosen the chrome acorn nuts and rotate the tabs to release the damper housing. You may find it necessary to remove or loosen the thermostat cover to access the one of acorn nuts installed behind the cover.

7.Remove the rear airtube in the back of the stove which is held in place with two phillips screws.

8.Take out the secondary probe by removing the upper phillips screw and sliding the probe out of the hole.

9.Lift the damaged refractory chamber up and out of the firebox.

10.Reverse the procedure for installing the new refrac- tory chamber.

Replace the Stove Gaskets as Needed

The Intrepid uses fiberglass rope gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed, and can begin to lose their effectiveness. These will need periodic replacement.

The sizes of replaceable gasket are listed below, along with their applications.

Gasket Diameter... And the Parts it Seals 5/16” wire gasket The griddle to the stove top

5/16”The damper to the upper fire back; the front doors to the stove front; and the door halves to each other

There is a flat, die-cut gasket between each glass panel and its door. See page 24 for information on replacing the glass panel or its gasket.

If you need to change a gasket, first obtain an appropri- ate replacement from your Vermont Castings, Dealer.

Wait until the fire is out and the stove has cooled. Be sure to follow the standard safety procedure for working with dusty materials: Wear safety goggles and a dust mask.

The procedure for replacing the gaskets is the same, regardless of the gasket location.

1. Remove the existing gasket by grasping an end and pulling firmly.

2. Use a wire brush or a screwdriver to clean the chan- nel of any remaining cement or bits of gasket. Re- move stubborn deposits of cement with a cold chisel if necessary.

3. Determine the correct length of the appropriate-sized gasket by laying it out in the channel. Allow an extra 1-2” (25-50mm) and mark the spot to be cut.

4. Remove the gasket from the channel, place it on a wood cutting surface, and cut it at the marked spot with a utility knife. Twist the ends slightly to keep the

gasket from unraveling.

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Contents Intrepid Table of Contents WelcomeSpecifications Intrepid II, ModelInstallation Outside AirWhat Kind of Chimney to Use Prefabricated Chimneys Chimney Connector GuidelinesMasonry Chimneys Chimney SizeSecuring the Single-wall Connector to a Masonry Chimney Double-wall Chimney ConnectorSingle-wall Chimney Connector Freestanding Chimney InstallationsFireplace Chimney Installations Above a Fireplace Chimney connector enters chimney above the firepFireplace Chimney Installations Through a Fireplace Wall Pass-ThroughsFloor Protection An approved wall pass-through for CanadaFloor Protection for Fireplace Installations Reducing ClearancesWall Shields Chimney Connector Clearance ReductionsStove Heat Shields Fireplace and Mantel Trim ShieldsAlcove Installations Construction RequirementsReflected ceiling plan Intrepid II Clearance Chart Intrepid II Clearance Diagrams 889 mm Parallel Installations Assembly Operation Attach the Griddle HandleYour Intrepid II’s Controls What They Do Andirons Damper Directs Air Flow Within the StoveGlass Door Panels Two Ways to Add FuelBurn Only High-Quality Wood Surface Thermometer is a Valuable Guide to OperationUse the Air Control Settings that Work Best for You How to Build a Wood Fire Keep it GoingHigh-Efficiency Wood Burning With Catalytic Combustion Conditioning Your Stove Starting and Maintaining a Wood FireRefuel While the Embers are Still Hot Ash DisposalDraft Management Fuel Draft TestingCreosote Back-puffingMaintenance How to Adjust the Door Latch Damper AdjustmentTighten the Damper Handle as Needed Catalytic Combustion System Inspection and Cleaning When to Suspect a Combustion System ProblemReplace Refractory Package Replace the Stove Gaskets as NeededPermanent Gaskets Adjust the Door if NecessaryAnnual Maintenance Chimney System CreosoteIntrepid II Woodburning Stove Appendix Catalytic Combustor Intrepid II Woodburning Stove Intrepid II Woodburning Stove Please record the following information For future reference Intrepid II Woodburning Stove Intrepid II Woodburning Stove Warranty CFM Corporation

1990 specifications

Vermont Casting, founded in 1975, is renowned for its commitment to crafting high-quality cast iron wood stoves and heaters that merge efficiency with timeless design. By 1990, Vermont Casting had established itself as a leader in the industry, celebrated for its innovative approach to heating solutions and commitment to sustainability.

The 1990 models reflected an impressive evolution in technology and aesthetics. One of the standout features of Vermont Casting stoves was their utilization of advanced air control systems. This technology allowed users to regulate the burn speed and heat output effectively, making it easier to maintain consistent warmth in the home while optimizing fuel efficiency. The stoves featured an adjustable air inlet that provided users with the power to control combustion according to their needs.

In terms of design, Vermont Casting stoves were characterized by their iconic, rustic appearance, often featuring a choice of colors and finishes that allowed them to blend seamlessly into a variety of home aesthetics. The deep, rich finishes of the cast iron, coupled with elegant detailing, made each unit not only a heating appliance but also a centerpiece in living spaces. This commitment to aesthetics extended to the variety of designs available, including both traditional and modern styles, catering to diverse consumer preferences.

Vermont Casting also prioritized safety in their 1990 models. Many stoves were equipped with features such as double doors with glass panels, allowing users to enjoy the beauty of the flames while minimizing the risk of accidental burns. Some models incorporated heat shields that protected surrounding walls and furniture from excessive heat, further enhancing safety at home.

Durability was another hallmark of Vermont Casting’s reputation. The use of high-quality cast iron meant that these stoves were built to withstand years of use, often becoming familial heirlooms passed down through generations. In addition to resilience, cast iron was known for its ability to retain heat even after the fire had gone out, providing lingering warmth long into the night.

Overall, Vermont Casting in 1990 represented a harmonious blend of timeless design, advanced functionality, and a commitment to sustainability. Their stoves were not merely heating appliances but symbols of a lifestyle choice that emphasized quality, elegance, and environmental responsibility, making them a preferred choice for homeowners seeking both reliability and beauty in home heating solutions.
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