Wayne-Dalton 9600 installation instructions Bottom Section, Vertical Track

Page 14
Bottom Section

6

Tools Needed:

Level

Bottom Section

Before installing the bottom section, the weather seal (may not be included) must be installed (see Preparing the Opening on page 10)

Center the bottom section in the door opening. Level section using wooden shims (if necessary) under the bottom section.

weather seal

Vertical Track door opening level

SECTION

 

BOTTOM

wooden shims

(if necessary)

7

Tools Needed:

3/16” Drill Bit

Power Drill

7/16” Socket

Driver

Tape Measure

Level

Vertical Track

IMPORTANT: The tops of the vertical tracks must be level from side to side. If the bottom section was shimmed to level it. The vertical track on the shimmed side, must be raised the height of the shim.

Position the left hand vertical track assembly over the rollers of the bottom section. Make sure the counterbalance cable is located between the rollers and the door jamb. Drill 3/16” pilot holes for the lag screws. Loosely fasten

cable drum fLAGANGLE

5/16” x 1-5/8”

LAG SCREWS

CABLE

VERTICAL

TRACK

ASSEMBLY

vertical track

BOTTOM SECTION

5/8” roller Manual backgroundManual background

LAG

LAG

SCREW

SCREW

locations

locations

 

jamb brackets and flagangle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screw securing bottom jamb bracket to jamb, to maintain 5/8” spacing. Hang cable drum over flagangle. Repeat for the right hand side.

JAMB

BRACKET SECTION Manual background BOTTOM

12r qi flagangle 15r qi flagangle

quick install jamb bracket

LAG SCREW

locations

 

lag

12r & 15r Fully

screw

Adjustable flagangle

14

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 14
Contents 9100, 9400, AND TorqueMaster - Single and Double SpringTable of Contents Definition of key words used in this manualPackage Contents Door Section Identification Tools Required Page PRE-INSTALLATION TorqueMaster Spring RemovalTorqueMaster Spring Removal continuedRemoving the Old Door PRE-INSTALLATIONExtension Spring Removal attach a suitable Preparing the OpeningFailure to securely mounting pad to structurally soundINSTALLATION InstallationAttaching Quick Install Flag Angle to Vertical TrackHorizontal Angle Drums Installing Q.I. Jamb BracketsINSTALLATION Bottom Section Vertical TrackStacking Sections Top BracketsU-Bar U-Bar- AsymmetricalINSTALLATION Operator Bracketto Horizontal Track Attaching Quick Install FlagangleTop Section to Horizontal Track Attaching Adjustable FlagangleAdjusting Top Brackets TorqueMaster Spring Tube Center Bracket Bushingidrive Installation Cable Drum Installation Tools Needed Power Drill 3/16” Drill Bit 7/16” Drive Gear InstallationINSTALLATION End BracketsSecuring Center Bracket Counter InstallationAssembly INSTALLATION Positioning Support BracketHandle Bracket Attaching Disconnect CablesMounting Disconnect Attaching Disconnect Handle Tools Needed Vice Clamp Cable AdjustmentsSecuring Door for Spring Winding Tools Needed Locking Pliers Flat Tip ScrewdriverWinding Bolt Rotation INSTALLATIONSetting Spring Tension Drum Wrap Installation INSTALLATION Rear Support ContinuedSide Lock DoorMasterTM BracketPull Rope OPTIONAL INSTALLATIONStep Plate Trolley Installation for Standard LiftTrolley Installation for Low Headroom OPTIONAL INSTALLATIONTrolley Operator Painting CleaningMAINTENANCE Painting Continued Lifetime Limited Warranty Models Please Do Not Return This Product To The Store Thank you for your purchase
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.