Wayne-Dalton 9600 Top Section, to Horizontal Track, Attaching Quick Install Flagangle

Page 18
Top Section

13

Top Section

NAIL

door width

 

 

 

+3-3/8” to 3-1/2”

Tools Needed:

Place the top section in the opening

 

 

 

 

 

Hammer

and vertically align with lower sections.

 

 

Temporarily secure the top section by

 

 

 

 

 

 

driving a nail in the header near the

 

 

 

center of the door and bending it over the

 

 

 

top section. Now flip up hinge leaf, hold

 

 

 

tight against section, and fasten center

 

 

 

hinges first, and end hinges last. (Refer

 

 

 

to Step 8). When installing a door with a

 

 

 

TorqueMaster® counterbalance system,

 

 

 

vertical track alignment is critical.

 

 

 

Position flagangle between 1-11/16” (43

 

 

mm)to 1-3/4” (44 mm) from the edge of the door. Flagangles must be parallel to the door sections. Now complete the

 

vertical track installation by securing the

 

 

 

center jamb bracket and tightening the

 

1-11/16”

 

other lag screws. Repeat for other side.

 

TO 1-3/4”

 

IMPORTANT: The dimension between

 

 

 

the flagangles must be door-

FLAGANGLE

top

 

width plus 3-3/8” (86 mm) to 3-1/2”

SECTION

 

 

 

(89 mm) for smooth, safe door

 

 

 

operation.

el

el

 

 

14

 

angg

angg

Attaching Quick Install Flagangle

fla

fla

to Horizontal Track

 

 

Tools Needed:

NOTE: If you have fully adjustable flagangle,

key

QUICK

 

skip this step and complete Step 15.

slot

INSTALL

9/16” Socket

To install horizontal track, place the curved

horizontal

TAB

 

Ratchet Wrench

end over the top roller. Align key slot of the

horizontal

horizontal track with the quick install tab

track

 

 

track

9/16” Wrench

of the flagangle. Push curved portion of

QUICK

horizontal track down to lock in place.

 

 

INSTALL

 

Level

WARNING

key slot

TAB

 

 

 

 

 

DO NOT RAISE DOOR UNTIL HORIZONTAL

vertical

vertical

 

TRACKS ARE SECURED­ AT REAR, AS

track

track

 

OUTLINED IN Step 34, OR DOOR COULD

 

 

 

FALL FROM OVERHEAD POSITION­ CAUSING

 

 

 

SEVERE OR FATAL INJURY.

 

 

 

Level the horizontal track assembly and

3/8” - 16 X 3/4”

 

 

bolt the horizontal angle to the slot in the

TRUSS HEAD BOLT

3/8” - 16 Hex nut

 

flagangle using (1) 3/8” - 16 x 3/4” truss

 

 

 

head bolt and (1) 3/8” - 16 hex nut. Repeat

 

 

 

for other side. Remove the nail that was

 

 

 

temporarily holding the top section in place,

 

horizontal ANGLE

 

installed in Step 13.

 

 

 

 

IMPORTANT: Failure to remove nail before attempting to raise door could cause permanent damage to top section.

NOTE: If an idrive® opener will be installed,

 

position horizontal tracks slightly above level.

 

NOTE: After completing this step, continue

 

with Step 16.

HORIZONTAL TRACK

18

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 18
Contents 9100, 9400, AND TorqueMaster - Single and Double SpringTable of Contents Definition of key words used in this manualPackage Contents Door Section Identification Tools Required Page PRE-INSTALLATION TorqueMaster Spring RemovalTorqueMaster Spring Removal continuedPRE-INSTALLATION Extension Spring RemovalRemoving the Old Door attach a suitable Preparing the OpeningFailure to securely mounting pad to structurally soundINSTALLATION InstallationAttaching Quick Install Flag Angle to Vertical TrackHorizontal Angle Installing Q.I. Jamb Brackets INSTALLATIONDrums Bottom Section Vertical TrackStacking Sections Top BracketsU-Bar U-Bar- AsymmetricalINSTALLATION Operator BracketAttaching Quick Install Flagangle Top Sectionto Horizontal Track Attaching Adjustable Flagangle Adjusting Top Bracketsto Horizontal Track TorqueMaster Spring Tube Center Bracket Bushingidrive Installation Cable Drum Installation Tools Needed Power Drill 3/16” Drill Bit 7/16” Drive Gear InstallationINSTALLATION End BracketsCounter Installation AssemblySecuring Center Bracket INSTALLATION Positioning Support BracketAttaching Disconnect Cables Mounting DisconnectHandle Bracket Attaching Disconnect Handle Tools Needed Vice Clamp Cable AdjustmentsSecuring Door for Spring Winding Tools Needed Locking Pliers Flat Tip ScrewdriverINSTALLATION Setting Spring TensionWinding Bolt Rotation Drum Wrap Installation INSTALLATION Rear Support ContinuedSide Lock DoorMasterTM BracketOPTIONAL INSTALLATION Step PlatePull Rope Trolley Installation for Standard LiftTrolley Installation for Low Headroom OPTIONAL INSTALLATIONTrolley Operator Cleaning MAINTENANCEPainting Painting Continued Lifetime Limited Warranty Models Please Do Not Return This Product To The Store Thank you for your purchase
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.