Wayne-Dalton 9600 Drive Gear Installation, End Brackets, Socket Driver Phillips Head Screwdriver

Page 23
Tools Needed:

21

Tools Needed:

Lubricating Oil

36 Tooth Worm

Gear

Drive Gear Installation

Beginning with the right hand side, lubricate entire circumference of the 36 tooth worm gear with the lubricating oil provided. Slide the 36th worm gear onto the winding shaft splines until it touches the flagangle.

NOTE: On single spring applications, no drive gear is required on the left side.

NOTE: If additional lubricating oil is needed, use “Dura Lube® Engine Oil Treatment”.

Cable

Drum Winding Shaft

Splines lubricating oil

36 tooth

worm gear

Flagangle Drive Gear Installation

Cable

Drum

36 tooth Socket Driverworm gear

End BracketsRepeat for left hand side.Winding

Shaft

INSTALLATION

22

Tools Needed:

Power Drill

3/16” Drill Bit

7/16”

Socket Driver

Phillips Head

Screwdriver

End Brackets

IMPORTANT: Warning Tags must be securely attached to both End Brackets.

Slide the right hand end bracket over the drive gear and fasten to the flagangle using a #10 self-tapping screw. Drill 3/16” pilot holes into jamb for the lag screws. Secure end bracket and the flagangle to the jamb using (2) 5/16” x 1-5/8" lag screws.

Repeat for left hand side.

End Bracket

(2) 5/16” x 1-5/8” Manual background Lag Screws

Warning

Tag

#10 Phillips

Head

Screw

23

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents TorqueMaster - Single and Double Spring 9100, 9400, ANDDefinition of key words used in this manual Table of ContentsPackage Contents Door Section Identification Tools Required Page TorqueMaster Spring Removal PRE-INSTALLATIONRemoval continued TorqueMaster SpringRemoving the Old Door PRE-INSTALLATIONExtension Spring Removal mounting pad to structurally sound Preparing the OpeningFailure to securely attach a suitableAngle to Vertical Track InstallationAttaching Quick Install Flag INSTALLATIONHorizontal Angle Drums Installing Q.I. Jamb BracketsINSTALLATION Vertical Track Bottom SectionTop Brackets Stacking SectionsU-Bar- Asymmetrical U-BarOperator Bracket INSTALLATIONto Horizontal Track Attaching Quick Install FlagangleTop Section to Horizontal Track Attaching Adjustable FlagangleAdjusting Top Brackets Center Bracket Bushing TorqueMaster Spring Tubeidrive Installation Cable Drum Installation End Brackets Drive Gear InstallationINSTALLATION Tools Needed Power Drill 3/16” Drill Bit 7/16”Securing Center Bracket Counter InstallationAssembly Positioning Support Bracket INSTALLATIONHandle Bracket Attaching Disconnect CablesMounting Disconnect Attaching Disconnect Handle Tools Needed Locking Pliers Flat Tip Screwdriver Cable AdjustmentsSecuring Door for Spring Winding Tools Needed Vice ClampWinding Bolt Rotation INSTALLATIONSetting Spring Tension Drum Wrap Installation Rear Support Continued INSTALLATIONDoorMasterTM Bracket Side LockPull Rope OPTIONAL INSTALLATIONStep Plate Standard Lift Trolley Installation forOPTIONAL INSTALLATION Trolley Installation for Low HeadroomTrolley Operator Painting CleaningMAINTENANCE Painting Continued Lifetime Limited Warranty Models Thank you for your purchase Please Do Not Return This Product To The Store
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.