Wayne-Dalton 9600 installation instructions Stacking Sections, Top Brackets

Page 15
Stacking Sections

8

Stacking Sections

 

 

 

 

 

 

 

 

 

Tools Needed:

NOTE: For door section identification see

 

 

 

 

Power Drill

page 4.

 

 

 

 

 

 

 

 

 

7/16” Socket

NOTE: Make sure hinges are flipped down,

 

 

 

 

Driver

when stacking another section on top.

 

 

 

 

 

Place rollers in hinge tubes of the second

 

 

 

 

 

section (lock section). With assistance,

 

 

 

 

 

lift second section and guide rollers into

 

 

 

 

 

the vertical tracks. Keep sections aligned

 

 

 

 

 

and fasten hinges to connect the sections

 

 

 

 

 

using 1/4”-14 x 5/8” self tapping screws.

 

 

 

 

 

Repeat for other section(s) except top

 

 

 

 

 

section.

 

 

 

 

 

IMPORTANT: Push & hold the hinge

 

 

 

 

 

leaf against section while securing

 

 

(3) 1/4”-14 X 5/8” SELF TAPPING

INSTALLATION

 

with 1/4”-14 x 5/8” self tapping

 

 

 

 

 

SCREWS

 

 

 

 

 

screws. End Hinges have (2) screws

 

 

 

 

 

 

 

 

 

and Intermediate hinges have (3)

 

 

 

 

 

screws.

 

 

 

 

 

NOTE: Install lock at this time (sold

(2) 1/4”-14 X 5/8”

 

 

 

SELF TAPPING SCREWS

 

 

 

separately) see instructions in OPTIONAL

 

 

 

end hinges (left hand shown, right

 

 

 

SIDELOCK INSTALLATION on page 32.

intermediate hinges

 

 

hinge symmetrically opposite)

 

 

 

 

 

9

Top Brackets

TOP SECTION

1st Set

 

 

 

 

 

 

 

 

 

 

 

2nd set

(4) 1/4” - 14 x 5/8”

 

Tools Needed:

To install the L-shaped top brackets,

 

 

SELF TAPPING

 

 

 

SCREWS

 

Power Drill

align the top holes in the top bracket

TOP BRACKET BASE

 

 

base with the second set of holes in the

 

 

7/16” Socket

 

 

 

 

endcap.

 

 

 

 

Driver

 

 

 

 

 

 

Fasten using (4) 1/4” - 14 x 5/8” self

 

 

 

 

 

tapping screws. Secure the top bracket

 

 

(2) 1/4” - 20 x 5/8”

 

 

slide to the bracket base loosely using

 

 

CARRIAGE BOLTS

 

 

 

 

 

 

 

(2) 1/4” - 20 x 5/8” carriage bolts and

 

 

 

 

 

(2) 1/4” - 20 flanged hex nuts. The

TOP BRACKET SLIDE

(2) 1/4” - 20

 

 

bracket will be tightened and adjusted

 

 

 

 

in Step 16. Insert rollers into top bracket

 

 

FLANGED HEX

 

 

 

 

NUTS

 

 

slide. Repeat for other side.

TOP SECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ROLLER

 

TOP SECTION

TOP BRACKET SLIDE

15

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 15
Contents TorqueMaster - Single and Double Spring 9100, 9400, ANDDefinition of key words used in this manual Table of ContentsPackage Contents Door Section Identification Tools Required Page TorqueMaster Spring Removal PRE-INSTALLATIONRemoval continued TorqueMaster SpringPRE-INSTALLATION Extension Spring RemovalRemoving the Old Door mounting pad to structurally sound Preparing the OpeningFailure to securely attach a suitableAngle to Vertical Track InstallationAttaching Quick Install Flag INSTALLATIONHorizontal Angle Installing Q.I. Jamb Brackets INSTALLATIONDrums Vertical Track Bottom SectionTop Brackets Stacking SectionsU-Bar- Asymmetrical U-BarOperator Bracket INSTALLATIONAttaching Quick Install Flagangle Top Sectionto Horizontal Track Attaching Adjustable Flagangle Adjusting Top Bracketsto Horizontal Track Center Bracket Bushing TorqueMaster Spring Tubeidrive Installation Cable Drum Installation End Brackets Drive Gear InstallationINSTALLATION Tools Needed Power Drill 3/16” Drill Bit 7/16”Counter Installation AssemblySecuring Center Bracket Positioning Support Bracket INSTALLATIONAttaching Disconnect Cables Mounting DisconnectHandle Bracket Attaching Disconnect Handle Tools Needed Locking Pliers Flat Tip Screwdriver Cable AdjustmentsSecuring Door for Spring Winding Tools Needed Vice ClampINSTALLATION Setting Spring TensionWinding Bolt Rotation Drum Wrap Installation Rear Support Continued INSTALLATIONDoorMasterTM Bracket Side LockOPTIONAL INSTALLATION Step PlatePull Rope Standard Lift Trolley Installation forOPTIONAL INSTALLATION Trolley Installation for Low HeadroomTrolley Operator Cleaning MAINTENANCEPainting Painting Continued Lifetime Limited Warranty Models Thank you for your purchase Please Do Not Return This Product To The Store
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.