Wayne-Dalton 9600 installation instructions Door Section Identification

Page 4
Door Section Identification

 

Door Section Identification

 

 

Tools Needed:

NOTE: This provides an alternative method

for identifying your door sections/stack

 

 

position.

 

Hinges are always pre-attached at the top

 

of each section (except top section) and

 

the hinges are stamped for identification,

 

#1, #2, #3, and #4 (#4 only on five

 

section doors). See view below. The

 

stamp identifies the stacking sequence

 

of the section. The sequence is always

 

determined by #1 being the bottom

 

section to #3 or #4 being the highest

 

intermediate section. See views to the

 

right. If the stamp on the end hinge is

 

illegible, refer to the section side view

 

illustration to the right.

 

The section side view illustration shows

 

the end hinge profile of all the sections,

 

and can also be used in conjunction with

 

identifying each sections.

 

The bottom section can be identified

 

by a #1 end hinge, the factory attached

 

bottom astragal, or by the bottom bracket

 

warning labels on each end stile.

 

The lock section can be identified by

 

a #2 end hinge. Some sections may have

 

a yellow and black warning label on the

 

right side of the section.

 

The intermediate section can be

 

identified by a #3 end hinge. Some

 

sections may have a warning label

 

attached to either the right or left of the

 

section.

 

NOTE: #4 End hinges are used on the

 

fourth section of five section doors.

 

The top section can be identified with

 

no pre-installed end or center hinges on

 

the section and the warning label attached

 

in the upper middle of the section.

Typical hinge stamping location

Warning label

#3

Top Section

 

 

 

 

 

Warning label

 

#2

Intermediate Section

 

 

 

 

 

Yellow and black

 

 

warning label

 

#1

Lock Section

 

 

 

 

 

Bottom Bracket

 

 

warning Labels

 

 

Bottom Section

 

Astragal

 

 

 

 

SECTION side view

 

7/8”

1 1/8”

1 3/8”

1 19/32”

#1 end

#2 end

#3 end

#4 end

hinge

hinge

hinge

hinge

 

 

 

BOT.

LOCK

INT.

INT.

(USED ONLY

ON FIVE

SECTIONS)

BOTTOM

BRACKET

Manual backgroundASTRAGAL

4

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 4
Contents 9100, 9400, AND TorqueMaster - Single and Double SpringTable of Contents Definition of key words used in this manualPackage Contents Door Section Identification Tools Required Page PRE-INSTALLATION TorqueMaster Spring RemovalTorqueMaster Spring Removal continuedExtension Spring Removal PRE-INSTALLATIONRemoving the Old Door Preparing the Opening Failure to securelyattach a suitable mounting pad to structurally soundInstallation Attaching Quick Install FlagINSTALLATION Angle to Vertical TrackHorizontal Angle INSTALLATION Installing Q.I. Jamb BracketsDrums Bottom Section Vertical TrackStacking Sections Top BracketsU-Bar U-Bar- AsymmetricalINSTALLATION Operator BracketTop Section Attaching Quick Install Flagangleto Horizontal Track Adjusting Top Brackets Attaching Adjustable Flagangleto Horizontal Track TorqueMaster Spring Tube Center Bracket Bushingidrive Installation Cable Drum Installation Drive Gear Installation INSTALLATIONTools Needed Power Drill 3/16” Drill Bit 7/16” End BracketsAssembly Counter InstallationSecuring Center Bracket INSTALLATION Positioning Support BracketMounting Disconnect Attaching Disconnect CablesHandle Bracket Attaching Disconnect Handle Cable Adjustments Securing Door for Spring WindingTools Needed Vice Clamp Tools Needed Locking Pliers Flat Tip ScrewdriverSetting Spring Tension INSTALLATIONWinding Bolt Rotation Drum Wrap Installation INSTALLATION Rear Support ContinuedSide Lock DoorMasterTM BracketStep Plate OPTIONAL INSTALLATIONPull Rope Trolley Installation for Standard LiftTrolley Installation for Low Headroom OPTIONAL INSTALLATIONTrolley Operator MAINTENANCE CleaningPainting Painting Continued Lifetime Limited Warranty Models Please Do Not Return This Product To The Store Thank you for your purchase
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.