Wayne-Dalton 9600 installation instructions Package Contents

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Package Contents

Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not

necessary. rear supports may or may not be included with your door.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOOR SectionS (as required)

(2) Top Bracket Slide

 

 

(1)TorqueMaster® Spring tube

(2) Fully Adjustable RH/LH

(2) Quick Install RH/LH

(2) Horizontal Track RH/LH

 

Flagangle (as required)

Flagangle (as required)

 

asymmetrical u-bar

U-Bar

idrive® Operator

(2) Horizontal Angle

right and left cable

(21-15/16” or 80”)

drum assemblies

(if included)

(if included)

(sold separately)

(as required)

 

right & left

Q.I. Jamb Brackets

(1) operator bracket

(2) Top Bracket Base

weather seal & nails (2) Vertical

Drum Wraps

(As Required)

 

 

(if included)

Track RH/LH

 

right & left

36 Tooth Worm Gear

Counter Covers

Counter Gear

Rollers

(1) Center Bracket

End Brackets

(as required)

(as required)

(as required)

(as required)

assembly

9100, 9600, 5120, 5140

 

 

 

 

 

 

 

TorqueMaster - Single and Double Spring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MANUAL

stud plate

lubricating oil

pull rope

(1) Loose Winding Shaft

(1) 3/8” - 16 nylock

1/4”- 20 Flanged Hex

 

(if included)

(as required)

(if included)

(SINGLE SPRING only)

nut (if included)

Nut (as required)

(2) 3/8”- 16 Hex Nut

5/16” x 1 5/8” Hex Head Lag Screw

3/8”- 16 x 3/4” hex head

(2) 3/8”-16 x 3/4”

1/4”-20 x 11/16” Self Drilling

 

(as required)

bolt (if included)

Truss Head Bolt

Screw (as required)

(4) 1/4”-20 x 9/16” large

(4) 1/4”-20 x 5/8”

1/4”-14 x 5/8” Self Tapping

(2) #12 x 1/2” Phillips

(2) #10 Phillips

head ribbed track bolts

Carriage Bolts

Screw (as required)

head screws

head screws

3

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents TorqueMaster - Single and Double Spring 9100, 9400, ANDDefinition of key words used in this manual Table of ContentsPackage Contents Door Section Identification Tools Required Page TorqueMaster Spring Removal PRE-INSTALLATIONRemoval continued TorqueMaster SpringPRE-INSTALLATION Extension Spring RemovalRemoving the Old Door mounting pad to structurally sound Preparing the OpeningFailure to securely attach a suitableAngle to Vertical Track InstallationAttaching Quick Install Flag INSTALLATIONHorizontal Angle Installing Q.I. Jamb Brackets INSTALLATIONDrums Vertical Track Bottom SectionTop Brackets Stacking SectionsU-Bar- Asymmetrical U-BarOperator Bracket INSTALLATIONAttaching Quick Install Flagangle Top Sectionto Horizontal Track Attaching Adjustable Flagangle Adjusting Top Bracketsto Horizontal Track Center Bracket Bushing TorqueMaster Spring Tubeidrive Installation Cable Drum Installation End Brackets Drive Gear InstallationINSTALLATION Tools Needed Power Drill 3/16” Drill Bit 7/16”Counter Installation AssemblySecuring Center Bracket Positioning Support Bracket INSTALLATIONAttaching Disconnect Cables Mounting DisconnectHandle Bracket Attaching Disconnect Handle Tools Needed Locking Pliers Flat Tip Screwdriver Cable AdjustmentsSecuring Door for Spring Winding Tools Needed Vice ClampINSTALLATION Setting Spring TensionWinding Bolt Rotation Drum Wrap Installation Rear Support Continued INSTALLATIONDoorMasterTM Bracket Side LockOPTIONAL INSTALLATION Step PlatePull Rope Standard Lift Trolley Installation forOPTIONAL INSTALLATION Trolley Installation for Low HeadroomTrolley Operator Cleaning MAINTENANCEPainting Painting Continued Lifetime Limited Warranty Models Thank you for your purchase Please Do Not Return This Product To The Store
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.