Wayne-Dalton 9600 installation instructions Operator Bracket, Installation

Page 17
Operator Bracket

 

 

12

Operator Bracket

 

 

 

Tools Needed:

NOTE: Operator bracket must be

Power Drill

mounted and secured prior to installing

top section.

7/16” Socket

IMPORTANT: When installing a

Driver

Vice Clamps

trolley type operator on 9100,

9400, and 9600 Series doors, a

Phillips Head

Wayne-Dalton trolley bracket

Screwdriver

must be securely attached to

 

the top section, along with any

 

u-bar’s initially provided with the

 

door. It is then unnecessary to

 

further reinforce the top section

 

of the above model Wayne-Dalton

 

door, when attaching a trolley

 

type operator, as long as the

 

installation of the operator

 

is according to Installation

 

instructions and owner’s manual

 

and force settings are adjusted

 

properly.

 

Prior to installing top section, locate the

 

center of the top section and seat the

 

operator bracket on male part of the top

 

section. For retro fit applications, the

 

operator bracket must be aligned with

 

an existing operator and positioned on

 

top section so it bridges the transition

 

point of the section thickness, as shown

 

in FIG. 1.1 and 1.2. Install (2) #12 x 1/2”

 

phillips head screws on the opposite

 

side of operator bracket, as shown in

 

FIG. 1.3. Clamp operator bracket to u-bar

 

(if furnished), as shown in FIG. 1.4. First

 

attach (4) 1/4” - 14 x 5/8” self-tapping

 

screws to the operator bracket, as

 

shown in FIG. 1.5. Then attach (2) 1/4”

 

- 14 x 5/8” self-tapping screws to the

 

operator bracket, as shown in FIG. 1.6.

 

Remove vice clamps.

 

NOTE: If you have a 9100 door, (2) of the

 

1/4” - 20 x 11/16” self-drilling screws

 

used to attach the u-bar instead of (2)

 

1/4” - 14 x 5/8” self-tapping screws

 

when attaching operator bracket to u-

 

bar, as shown in FIG. 1.6.

 

NOTE: When attaching operator

 

bracket to top section with u-bar, apply

 

additional pressure to thread into the

 

u-bar.

 

NOTE: See FIG. 1.7 for installing operator

 

bracket on top section without u-bars.

 

 

Align center of both tabs with

 

 

center line of top section

Male part of

Operator

 

top section

 

 

Bracket

Operator

 

U-bar

Bracket

 

 

 

Top

 

 

 

 

 

section

 

 

 

 

Top

With or

 

 

 

 

 

 

 

 

section

without

 

 

 

 

FIG. 1.1

 

 

 

FIG. 1.2

U-bar

 

 

 

Opposite side of

 

 

 

Operator Bracket

Operator bracket

 

 

 

 

 

 

 

 

 

r

 

 

 

 

a

 

 

 

b

 

 

 

-

 

 

 

 

U

 

 

 

(2) #12 x 1/2”

 

Phillips head

Vice clamp

screws

NOTE: not required

 

for j-struts.

FIG. 1.3

FIG. 1.4

Operator

(2) 1/4” - 14 x 5/8”

bracket

self-tapping

 

screws

 

Operator

 

bracket

 

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

a

 

 

 

 

 

 

b

 

 

 

 

 

 

-

 

 

 

 

 

 

r

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a

 

 

 

 

 

 

b

 

 

 

 

 

 

-

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

(4) 1/4” - 14 x 5/8”

 

 

 

 

 

 

 

(2) 1/4” - 20 x 11/16”

 

 

 

 

 

 

 

self-DRILLING screws

self-tapping

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

screws

 

 

 

 

 

 

 

FIG. 1.6

FIG. 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(6) 1/4” - 14 x 5/8”

 

 

 

 

 

 

 

 

Self-tapping

 

 

 

 

 

 

 

 

screws

 

 

 

 

 

 

 

 

Operator

 

 

 

 

 

 

 

 

bracket

FIG. 1.7

17

INSTALLATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 17
Contents TorqueMaster - Single and Double Spring 9100, 9400, ANDDefinition of key words used in this manual Table of ContentsPackage Contents Door Section Identification Tools Required Page TorqueMaster Spring Removal PRE-INSTALLATIONRemoval continued TorqueMaster SpringRemoving the Old Door PRE-INSTALLATIONExtension Spring Removal Failure to securely Preparing the Openingattach a suitable mounting pad to structurally soundAttaching Quick Install Flag InstallationINSTALLATION Angle to Vertical TrackHorizontal Angle Drums Installing Q.I. Jamb BracketsINSTALLATION Vertical Track Bottom SectionTop Brackets Stacking SectionsU-Bar- Asymmetrical U-BarOperator Bracket INSTALLATIONto Horizontal Track Attaching Quick Install FlagangleTop Section to Horizontal Track Attaching Adjustable FlagangleAdjusting Top Brackets Center Bracket Bushing TorqueMaster Spring Tubeidrive Installation Cable Drum Installation INSTALLATION Drive Gear InstallationTools Needed Power Drill 3/16” Drill Bit 7/16” End BracketsSecuring Center Bracket Counter InstallationAssembly Positioning Support Bracket INSTALLATIONHandle Bracket Attaching Disconnect CablesMounting Disconnect Attaching Disconnect Handle Securing Door for Spring Winding Cable AdjustmentsTools Needed Vice Clamp Tools Needed Locking Pliers Flat Tip ScrewdriverWinding Bolt Rotation INSTALLATIONSetting Spring Tension Drum Wrap Installation Rear Support Continued INSTALLATIONDoorMasterTM Bracket Side LockPull Rope OPTIONAL INSTALLATIONStep Plate Standard Lift Trolley Installation forOPTIONAL INSTALLATION Trolley Installation for Low HeadroomTrolley Operator Painting CleaningMAINTENANCE Painting Continued Lifetime Limited Warranty Models Thank you for your purchase Please Do Not Return This Product To The Store
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.