Wayne-Dalton 9600 installation instructions TorqueMaster Spring Removal, Pre-Installation

Page 7
TorqueMaster® Spring Removal

P2

TorqueMaster® Spring Removal

loosen lock

counter

 

 

nut 1/4 turn

 

gear/ cover

 

 

 

Tools Needed:

A TorqueMaster® spring system can be

 

 

identified by the end brackets. For single

 

 

 

 

 

Recommended

spring applications, the right hand end

 

right hand

bracket will always have a drive gear,

 

end bracket

tools from

counter gear, counter cover, and a winding

 

 

page 5

bolt head. The left hand end bracket will

 

 

 

have no gears, counter cover, or winding

 

 

 

bolt head. The hole for the winding bolt

 

 

 

head will be plugged.

 

 

 

For double springs, both the right hand

 

place mark on end bracket

 

and left hand end brackets will always

 

 

have a drive gear, counter gear, counter

 

and drive gear tooth

 

cover and a winding bolt head.

Fig. 1

before unwinding springs

 

IMPORTANT: Right and left hand is

 

end bracket

 

always determined from inside the

 

 

 

 

 

building looking out.

 

right hand

 

Step 1: If you have a black counter cover:

 

 

 

winding bolt head

 

Place a mark on the drive gear tooth and an

 

 

 

adjacent mark on the right hand end bracket

 

electric drill

 

(Fig. 1). Loosen the lock nut 1/4 turn using a

 

 

 

with 7/16” hex

 

7/16” wrench and continue with Step 2.

 

 

 

driver (do not

 

If you have a gray counter cover: Loosen

 

 

 

use impact

 

the lock nut 1/4 turn using a 7/16” wrench

 

 

 

gun)

 

and continue with Step 2.

 

 

 

 

 

Step 2: Using an electric drill (High

 

 

 

torque / gear reduced to 1300 rpm

 

 

 

preferred) with a 7/16” hex head driver,

 

 

 

unwind the right hand winding bolt head

Fig. 2

 

 

counterclockwise (Fig. 2) and count the

 

 

number of turns the mark on the drive

right hand

 

 

gear passes the adjacent mark on the end

 

 

cable drum

 

 

bracket. Referencing the chart below, by

 

 

 

 

 

door height, stop unwinding the spring

 

 

 

once the counted turns have reached the

 

 

 

listed number of turns.

TorqueMaster®

 

 

6’-0” Door Height = 14 turns

Spring Tube

 

 

6’-3” Door Height = 14 1/2 turns

 

 

 

6’-5” Door Height = 15 turns

 

 

 

6’-6” Door Height = 15 turns

 

 

 

6’-8” Door Height = 15 1/2 turns

 

 

 

6’-9” Door Height = 15 1/2 turns

 

check cable

 

7’-0” Door Height = 16 turns

 

 

 

tension

 

7’-3” Door Height = 16 1/2 turns

 

 

 

 

 

7’-6” Door Height = 17 turns

 

 

 

7’-9” Door Height = 17 1/2 turns

 

 

 

8’-0” Door Height = 18 turns

Fig. 3

 

 

CAUTION: DO NOT USE IMPACT GUN TO

 

 

 

counter

 

UNWIND SPRINGS.

 

 

 

gear

 

 

 

 

IMPORTANT: DO NOT reference the

 

 

 

counter cover when counting the

 

 

 

number of turns being unwound

 

counter

 

on the spring, but follow the

 

cover

 

instructions above.

 

 

 

Step 3: Verify that spring tension has been

pry counter gear

 

 

released by pulling the counterbalance

and counter cover

 

 

cable on the right hand cable drum away

from end bracket

 

 

from the header (Fig. 3). If spring tension

using flat Tip

 

 

has been released, the cable will be loose.

screwdriver

 

 

In addition, the TorqueMaster®

Fig. 4

 

 

 

 

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

PRE-INSTALLATION

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Contents TorqueMaster - Single and Double Spring 9100, 9400, ANDDefinition of key words used in this manual Table of ContentsPackage Contents Door Section Identification Tools Required Page TorqueMaster Spring Removal PRE-INSTALLATIONRemoval continued TorqueMaster SpringExtension Spring Removal PRE-INSTALLATIONRemoving the Old Door mounting pad to structurally sound Preparing the OpeningFailure to securely attach a suitableAngle to Vertical Track InstallationAttaching Quick Install Flag INSTALLATIONHorizontal Angle INSTALLATION Installing Q.I. Jamb BracketsDrums Vertical Track Bottom SectionTop Brackets Stacking SectionsU-Bar- Asymmetrical U-BarOperator Bracket INSTALLATIONTop Section Attaching Quick Install Flagangleto Horizontal Track Adjusting Top Brackets Attaching Adjustable Flagangleto Horizontal Track Center Bracket Bushing TorqueMaster Spring Tubeidrive Installation Cable Drum Installation End Brackets Drive Gear InstallationINSTALLATION Tools Needed Power Drill 3/16” Drill Bit 7/16”Assembly Counter InstallationSecuring Center Bracket Positioning Support Bracket INSTALLATIONMounting Disconnect Attaching Disconnect CablesHandle Bracket Attaching Disconnect Handle Tools Needed Locking Pliers Flat Tip Screwdriver Cable AdjustmentsSecuring Door for Spring Winding Tools Needed Vice ClampSetting Spring Tension INSTALLATIONWinding Bolt Rotation Drum Wrap Installation Rear Support Continued INSTALLATIONDoorMasterTM Bracket Side LockStep Plate OPTIONAL INSTALLATIONPull Rope Standard Lift Trolley Installation forOPTIONAL INSTALLATION Trolley Installation for Low HeadroomTrolley Operator MAINTENANCE CleaningPainting Painting Continued Lifetime Limited Warranty Models Thank you for your purchase Please Do Not Return This Product To The Store
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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