Wayne-Dalton 9600 installation instructions

Page 6
Manual background

P1

Torsion Spring Removal

 

For Standard Lift

 

Tools Needed:

WARNING

TORSION ASSEMBLY

 

Approved

Failure to use approved

APPROVED WINDING BAR

Winding Bars

winding bars can cause

 

 

spring energy to be released

 

3/8” Wrench

suddenly, resulting in severe

 

or fatal injury.

 

 

 

Vice Clamp

WARNING

 

COUNTERBALANCE SPRING

 

 

 

 

TENSION MUST BE RELIEVED

 

Recommended

BEFORE REMOVING ANY

WINDING CONE

tools from

HARDWARE. A POWERFUL

 

page 5

SPRING RELEASING IT’S ENERGY

 

 

SUDDENLY CAN CAUSE SEVERE OR

 

 

FATAL INJURY.

 

 

Do not release the torsion spring tension

 

 

unless you are qualified and experienced

 

 

door technician, but have a professional

 

 

door agency release the tension.

 

 

Step 1: Close the door and place vice

 

 

clamps to the back legs on both vertical

 

 

tracks, above the third roller to prevent

 

 

the door from lifting as you unwind the

 

 

springs. Use only approved winding bars

 

 

available from your dealer. Do not use

 

 

undersized steel rods, screw drivers or

 

 

anything else to unwind the springs.

 

 

Position the ladder just off to the side

 

 

of the winding cone. The winding cone

 

 

should be easy to reach without putting

 

 

your body directly in front of it.

 

 

Step 2: Insert a winding bar into one

 

 

of the holes in the winding cone. Exert

 

 

upward pressure. Using caution, loosen

 

 

the two (2) set screws in the winding

 

 

cone. Be prepared to support the full

SET SCREWS

 

torsional force of the spring when the set

 

 

 

screws are loosened.

 

 

Step 3: Once set screws are loose, slowly

 

 

and carefully lower the winding rod until it

 

 

rests against the door. Insert other winding

 

 

bar into the upper hole. Push up and

 

 

remove lower bar. Carefully lower upper

 

 

winding bar until it rests against the door.

 

 

Repeat process until all tension is relieved.

 

 

If your door is equipped with two (2)

 

 

torsion springs, follow the same procedure

 

 

to relieve tension on the second spring.

 

 

Step 4: Remove vice clamps from tracks,

 

 

unbolt torsion shaft assembly and remove

 

 

from work area.

 

 

NOTE: Continue with “P4” on page 9 after

firmly hold winding bars and

 

completing this step.

cautiously loosen set screws

6

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 6
Contents 9100, 9400, AND TorqueMaster - Single and Double SpringTable of Contents Definition of key words used in this manualPackage Contents Door Section Identification Tools Required Page PRE-INSTALLATION TorqueMaster Spring RemovalTorqueMaster Spring Removal continuedPRE-INSTALLATION Extension Spring RemovalRemoving the Old Door attach a suitable Preparing the OpeningFailure to securely mounting pad to structurally soundINSTALLATION InstallationAttaching Quick Install Flag Angle to Vertical TrackHorizontal Angle Installing Q.I. Jamb Brackets INSTALLATIONDrums Bottom Section Vertical TrackStacking Sections Top BracketsU-Bar U-Bar- AsymmetricalINSTALLATION Operator BracketAttaching Quick Install Flagangle Top Sectionto Horizontal Track Attaching Adjustable Flagangle Adjusting Top Bracketsto Horizontal Track TorqueMaster Spring Tube Center Bracket Bushingidrive Installation Cable Drum Installation Tools Needed Power Drill 3/16” Drill Bit 7/16” Drive Gear InstallationINSTALLATION End BracketsCounter Installation AssemblySecuring Center Bracket INSTALLATION Positioning Support BracketAttaching Disconnect Cables Mounting DisconnectHandle Bracket Attaching Disconnect Handle Tools Needed Vice Clamp Cable AdjustmentsSecuring Door for Spring Winding Tools Needed Locking Pliers Flat Tip ScrewdriverINSTALLATION Setting Spring TensionWinding Bolt Rotation Drum Wrap Installation INSTALLATION Rear Support ContinuedSide Lock DoorMasterTM BracketOPTIONAL INSTALLATION Step PlatePull Rope Trolley Installation for Standard LiftTrolley Installation for Low Headroom OPTIONAL INSTALLATIONTrolley Operator Cleaning MAINTENANCEPainting Painting Continued Lifetime Limited Warranty Models Please Do Not Return This Product To The Store Thank you for your purchase
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9600 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.