Wayne-Dalton 9100, 9400, 9600 Preparing the Opening, Failure to, Securely attach a

Page 10

P5

 

 

 

suitable mounting

Preparing the Opening

 

surface 2” x 6”

 

 

header board

lumber minimum

 

 

 

 

WARNING

Failure to

2” x 6” lumber

 

Tools Needed:

recommended

 

securely attach a

 

 

 

 

Recommended

suitable mounting pad to structurally

 

door height

tools from

sound framing could cause springs to

 

 

 

page 5

violently pull mounting pad from wall,

level header

 

 

resulting in severe or fatal injury.

plumb jambs

 

 

 

 

 

 

If you just removed your existing door or you are installing a new door,

 

 

 

complete all steps in PREPARING THE OPENING.

 

 

 

To ensure secure mounting of track brackets, side and center bearing

door

 

 

brackets, or steel angles to new or retro-fit construction, it is recommended

 

 

width

 

 

to follow the procedures outlined in DASMA Technical Data Sheets #156,

 

 

 

 

 

#161 and #164 at www.dasma.com.

 

 

 

 

The inside perimeter of your garage door opening should be framed with

 

 

 

wood jamb and header material. The jambs and header must be securely

 

 

 

fastened to sound framing members. It is recommended that 2” x 6” lumber

 

 

 

be used. The jambs must be plumb and the header level. The jambs should

 

 

 

extend a minimum of 14” (356 mm) above the top of the opening for Torsion

 

 

 

spring applications. For low headroom applications, the jambs should extend

headroom

 

 

to the ceiling height. Minimum side clearance required, from the opening to

header

 

 

the wall, is 3-1/2” (89 mm).

 

backroom

 

 

 

 

IMPORTANT: Closely inspect existing jambs, header and mounting surface.

 

 

 

Any wood found not to be sound, must be replaced.

 

 

 

For Torsion spring applications, a suitable mounting surface must be firmly

 

jamb

 

 

 

 

attached to the wall, above the header at the center of the opening. The

 

 

 

mounting surface must be 2” x 6” lumber minimum (Select southern yellow

 

 

 

pine lumber. Do not use lumber marked as spruce-pine-fur or SPF). The

 

 

 

mounting surface must be securely attached to the wall with four (4) 3/8”

WEATHER SEAL

 

 

anchors for masonry constructions or four (4) 5/16” x 4” lag screws for wood

 

 

construction.

 

 

 

 

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the

jamb

 

 

lumber. Do not attach the mounting surface with nails.

 

Weather Seal (May Not Be Included):

Cut or trim the weather seal (if necessary) to the header and jambs.

For quick install track: Align the header seal with the inside edge of the

 

 

 

 

weather

header and temporarily secure it to the header with equally spaced nails.

 

 

 

 

seal

Next, fit the jamb seals up tight against the header seal and flush with the

 

 

 

 

 

inside edge of the jamb. Temporarily secure the jamb seals with equally

 

 

 

 

 

spaced nails. This will keep the bottom section from falling out of the opening

 

 

 

 

 

during installation. Space nails approximately 12” apart.

 

 

jamb 1/8” to 1/4”

 

 

 

For fully adjustable track: Align the header seal 1/8” to 1/4” inside the

headroom requirement

 

header and temporarily secure it to the header with equally spaced nails.

 

Next, fit the jamb seals up tight against the header seal and 1/8” to 1/4”

 

 

 

 

 

inside the jamb. Temporarily secure the jamb seals with equally spaced

TRACK TYPE

TorqueMaster®

 

nails. This will keep the bottom section from falling out of the opening during

15” Radius Track

 

11-3/4”

 

installation. Space nails approximately 12” apart.

 

 

NOTE: Do not permanently attach weather seal to the jamb at this time.

12” Radius Track

 

10-1/2”

 

6” LHR Kit

 

6”

 

 

 

 

HEADROOM REQUIREMENT: Headroom is defined as the space needed

 

 

 

 

 

above the top of the door for tracks, springs, etc. to allow the door to open

backroom requirement

 

properly. If the door is to be motor operated, 2-1/2” (64 mm) of additional

 

 

 

 

 

headroom is required.

DOOR HEIGHT

TRACK

 

MANUAL

MOTOR

 

 

LIFT

OPERATED

NOTE: 6” LHR Conversion Kit is available for 12” Radius only. Contact your

 

 

 

6’5”, 6’6”, 7’0”

12”, 15” Radius

98”

120”

local Wayne-Dalton dealer.

BACKROOM REQUIREMENT: Backroom is defined as the distance needed

7’6”, 8’0”

12”, 15” Radius

110”

132”

from the opening back into the garage to allow the door to open fully.

 

 

 

 

 

10

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents 9100, 9400 Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required LevelFailure to use approved Spring when the set screws areTorsion Spring Removal For Standard Lift Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorSecurely attach a Preparing the OpeningFailure to Suitable mounting pad to structurallyFlagangle to Vertical Track InstallationAttaching Fully Adjustable Hand tighten the flagangle toMeasure the length of the vertical Installing Q.I. Jamb BracketsHole Middle Bottom Quick install feature Left side shownDrums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalAdjusted Properly Important When Installing aOperator Bracket Top Section Door OperationFlagangle Adjusting Top BracketsDo not Raise Door Until Horizontal Torsion End Bearing Brackets Center Bearing BracketTorsion Spring Assembly SideNylon Center Bushing For Spring Winding Counterbalance CablesSecuring Door Important do not USE Impact GUN To Wind SpringsWinding Torsion Springs Parallel and within 3/4 Rear SupportKeep horizontal track Maximum of door edgeWinding bar while carefully loosening To adjust spring tension, fully closeThird roller. Insert a winding bar into Set screws in the winding coneSide Lock Pull RopeStep Plate Failure to use locking nut can result Trolley Installation forStandard Lift Arm releasing and possible resultingPoint, on the header wall. Raise the door slightly until Low HeadroomDetermine center line of door. Mark vertical line at this Top section reaches the highest point of travel high arcPerforated OPERATORangle rail Trolley OperatorHeader Door ARM to Operator Bracket Operator Framing Members Perforated AngleAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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