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Page 30

Trolley Installation for

Determine the Wayne-Dalton

 

Level

Standard Lift

track radius being used:

 

 

HIGH ARC

 

 

 

 

Measure the curved ends of the horizontal track to determine

Horizontal

 

 

 

 

track

 

 

 

 

if you have a 12” or 15” radius horizontal track, as shown

 

 

 

 

 

 

 

 

 

in FIG. 2.1. Determine center line of door. Mark vertical line

 

12” or 15”

 

 

TOP

at this point, on the header wall. Raise the door slightly until

 

 

 

 

 

 

 

 

SECTION

the top section reaches the highest point of travel (high arc).

 

 

 

 

 

 

 

 

 

Using a level, mark this high arc point of travel on the header

 

 

 

FIG. 2.2

wall, intersecting the vertical center line, as shown in FIG.

FIG. 2.1

 

2.2 through 2.3. Hold the wall bracket’s bottom edge to the

 

 

 

 

 

appropriate 1/2” - 1” (room permitting) above of the high

Typical 1/2” - 1” above high arc

 

 

 

arc line and centered on the vertical line, as shown in FIG.

HIGH ARC

Torquemaster®

 

 

 

2.3. Spot the wall brackets mounting holes on the header

Counterbalance

 

 

 

line

 

 

 

wall and then refer to your garage door operator manual for

 

 

 

Straight

 

 

 

 

pre-drilling and securing the wall bracket to header. Using the

 

 

 

 

arm

operator hook-up charts, refer to referenced illustrations

 

 

 

 

 

in FIG. 2.4 through FIG. 2.5 for correct arm hook-up from

 

 

 

Curved

trolley to operator bracket.

 

Vertical

 

arm

Cut Straight

 

From

center line

 

 

arm to

NOTE: Refer to your operator manual for specific details on

step 12

Header

 

 

accomplish

how to assembly the curved and straight arm, as shown in

 

 

 

 

trolley

 

 

 

 

setting

FIG. 2.4 through FIG. 2.5.

 

 

 

 

 

NOTE: Depending on your setup, you may or may not have to

FIG. 2.3

 

FIG. 2.4

 

 

 

 

 

cut straight arm to accomplish trolley settings, as shown in

 

 

Locking

 

FIG. 2.4 through FIG. 2.5.

CURVED

hex nut

Operator

 

 

 

 

 

 

 

 

Bracket

 

 

arm

 

 

Attach door arm to trolley and align the appropriate door arm

Straight

 

 

 

 

 

 

 

hole with the hole in the door operator bracket. Insert (1) hex

arm

 

 

 

Hex bolt

 

 

 

 

head bolt through hole of operator bracket and door arm.

 

 

 

 

 

 

 

 

 

Install (1) Locking hex nut and just tighten until snug.

 

Cut Straight

 

 

 

WARNING

 

accomplish

 

 

 

 

 

arm to

 

 

 

Failure to use locking nut can result in

 

trolley

Straight

 

 

setting

arm

 

arm releasing and possible resulting in

 

FIG. 2.6

FIG. 2.5

shown

property damage and/or personal injury.

 

 

 

 

 

Quantum and classic Operators require:

Operator hook-up chart Standard lift For 12” radius

(1) 3/8” - 16 x 1” hex bolt and (1) 3/8” - 16 locking hex nut,

Operator models

Type of arm Being used

Ref. Illustrations above

as shown in FIG. 2.6.

Quantum/classic

Curved / Straight

 

Fig. 2.5

Linear, Liftmaster (Sears), Genie Operators

Linear

Straight / Curved

 

Fig. 2.4

Liftmaster

 

 

 

 

require:

Curved / Straight

 

Fig. 2.5

(sears)

 

(1) 5/16” - 18 x 1” hex bolt and (1) 5/16” - 18 locking hex

 

 

 

 

Genie

Curved / Straight

 

Fig. 2.5

nut, as shown in FIG. 2.6.

 

 

 

 

 

 

 

Operator hook-up chart Standard lift For 15” radius

 

Operator models

Type of arm Being used

Ref. Illustrations above

 

Quantum/classic

Curved / Straight

 

Fig. 2.5

 

Linear

Straight / Curved

 

Fig. 2.4

 

Liftmaster

Curved / Straight

 

Fig. 2.5

 

(sears)

 

 

 

 

 

 

 

Genie

Curved / Straight

 

Fig. 2.5

30

 

 

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 30
Contents 9100, 9400 Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required LevelFailure to use approved Spring when the set screws areTorsion Spring Removal For Standard Lift Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorSecurely attach a Preparing the OpeningFailure to Suitable mounting pad to structurallyFlagangle to Vertical Track InstallationAttaching Fully Adjustable Hand tighten the flagangle toMeasure the length of the vertical Installing Q.I. Jamb BracketsHole Middle Bottom Quick install feature Left side shownDrums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalImportant When Installing a Adjusted ProperlyOperator Bracket Top Section Door OperationAdjusting Top Brackets FlagangleDo not Raise Door Until Horizontal Torsion End Bearing Brackets Center Bearing BracketTorsion Spring Assembly SideNylon Center Bushing For Spring Winding Counterbalance CablesSecuring Door Important do not USE Impact GUN To Wind SpringsWinding Torsion Springs Parallel and within 3/4 Rear SupportKeep horizontal track Maximum of door edgeWinding bar while carefully loosening To adjust spring tension, fully closeThird roller. Insert a winding bar into Set screws in the winding coneSide Lock Pull RopeStep Plate Failure to use locking nut can result Trolley Installation forStandard Lift Arm releasing and possible resultingPoint, on the header wall. Raise the door slightly until Low HeadroomDetermine center line of door. Mark vertical line at this Top section reaches the highest point of travel high arcPerforated OPERATORangle rail Trolley OperatorHeader Door ARM to Operator Bracket Operator Framing Members Perforated AngleAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.