Wayne-Dalton 9400, 9100, 9600 Counterbalance Cables, Securing Door, For Spring Winding

Page 24

18

Counterbalance Cables

 

Left cable drum

 

 

 

 

 

 

Cable

 

Tools Needed:

Release the vice grips from the ends of the

 

 

 

cables and thread the counterbalance

 

 

 

Vice Grips

 

 

 

cables around the back side of the cable

 

 

 

 

 

 

 

3/8” Wrench

drums and verify that there are no cable

 

 

Cable

obstructions. Hook the cables into the

 

 

 

 

 

hooked in

 

drums. Slide the left hand cable drum

 

 

 

 

 

cable drum

 

against the left hand end bearing bracket

 

 

 

 

and tighten the set screws in the drum to

 

 

 

 

14-15 ft. lbs. of torque (Once set screws

 

 

 

 

contact the tube, tighten screws one full

 

 

Vice grips

 

turn). Rotate the left hand drum and torsion

Left end bearing bracket

 

Jamb

 

tube until cable is taut. Attach vice grips to

 

 

 

Cable in

 

 

 

torsion tube and brace vice grips against

position

Set

Torsion

 

jamb to keep cable taut. Slide the right

 

 

 

hand cable drum against the right hand

 

screws

tube

 

 

 

 

 

end bearing bracket and rotate drum until

 

 

Left cable

 

cable is taunt. Tighten set screws in right

 

 

drum

 

hand cable drum to 14-15 ft. lbs. of torque

 

 

 

 

(Once set screws contact the tube, tighten

 

 

 

 

screws one full turn).

 

 

 

 

IMPORTANT: Check each cable, making

 

 

 

 

sure both are seated properly on

 

 

 

 

the cable drums and have equal

 

 

 

 

cable tension.

 

 

 

19

Securing Door

for Spring Winding

Tools Needed:

Place vice clamps onto both vertical

(2) Vice Clamps

tracks just above the third roller. This is

 

to prevent the garage door from raising

 

while winding torsion springs.

WARNING

Failure to place vice clamps onto vertical Track can allow door to raise and cause severe or fatal injury

IMPORTANT: DO NOT USE IMPACT GUN

TO WIND SPRING(S).

place vice clamps above

3rd Roller on both

vertical tracks

vice clamps

Track

attached to

inner rail

 

of track

 

24

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 24
Contents 9100, 9400 Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required LevelSpring when the set screws are Torsion Spring Removal For Standard LiftFailure to use approved Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Failure toSecurely attach a Suitable mounting pad to structurallyInstallation Attaching Fully AdjustableFlagangle to Vertical Track Hand tighten the flagangle toInstalling Q.I. Jamb Brackets Hole Middle Bottom Quick install featureMeasure the length of the vertical Left side shownDrums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalImportant When Installing a Adjusted ProperlyOperator Bracket Top Section Door OperationAdjusting Top Brackets FlagangleDo not Raise Door Until Horizontal Torsion End Bearing Brackets Center Bearing BracketTorsion Spring Assembly SideNylon Center Bushing Counterbalance Cables Securing DoorFor Spring Winding Important do not USE Impact GUN To Wind SpringsWinding Torsion Springs Rear Support Keep horizontal trackParallel and within 3/4 Maximum of door edgeTo adjust spring tension, fully close Third roller. Insert a winding bar intoWinding bar while carefully loosening Set screws in the winding coneSide Lock Pull RopeStep Plate Trolley Installation for Standard LiftFailure to use locking nut can result Arm releasing and possible resultingLow Headroom Determine center line of door. Mark vertical line at thisPoint, on the header wall. Raise the door slightly until Top section reaches the highest point of travel high arcTrolley Operator Header Door ARM to Operator BracketPerforated OPERATORangle rail Operator Framing Members Perforated AngleCleaning Glass Cleaning InstructionsAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.