Wayne-Dalton 9100, 9400, 9600 installation instructions Torsion Spring Assembly, Side

Page 22

16

Torsion Spring Assembly

 

 

 

 

 

 

Right hand cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

drum black

Tools Needed:

NOTE: Right and left hand is always

 

 

 

 

 

 

k

none

determined from inside the garage

 

 

 

 

 

 

 

 

 

 

 

 

Blac SIDE

looking out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WOUND HAND

 

 

 

 

 

 

 

 

 

NOTE: Identify the springs provided as

 

 

 

 

HAND right

 

 

 

 

ef

 

 

 

 

 

 

 

L

t

 

CONE

 

either right hand wound (red winding

 

 

 

 

 

 

Left hand

 

WINDING

 

 

 

 

 

 

 

 

cone), which goes on the LEFT HAND

 

 

 

 

Torsion

 

cable drum

 

RED

 

 

 

SIDE or left hand wound (black winding

 

 

 

tube

 

red

 

 

 

 

 

 

 

SIDE

 

 

 

 

cone), which goes on the RIGHT HAND

 

WOUNDHAND

 

 

 

 

SIDE.

 

HAND

FT

 

 

 

 

 

 

LE

 

 

 

 

 

 

 

RIGHT CONE

 

 

 

 

 

 

Facing the inside of the door, lay the

 

WINDING

 

 

 

 

 

 

torsion tube on the floor. Lay the spring

 

 

 

 

Nylon Center

 

with the black color coded winding

 

 

 

bracket bushing

 

cone and the black color coded cable

 

 

 

Nylon Center

 

 

Right

 

drum, at the right hand end of the tube.

 

 

 

 

 

 

Lay the spring with the red color coded

 

 

bracket bushing

 

 

hand

 

 

RIGHT HAND WOUND

 

 

 

cable

 

winding cone and the red color coded

 

 

 

 

 

 

 

 

 

drum

 

cable drum, at the left hand end of the

 

RED WINDING CONE

 

 

 

black

 

 

LEFT HAND SIDE

 

 

 

 

 

tube.

 

 

 

 

 

 

 

 

 

 

 

 

Left HAND WOUND

 

 

Left hand cable

 

 

 

 

NOTE: The set screws used on all

 

Torsion

Black WINDING CONE

 

drum red

 

 

right HAND SIDE

 

torsion counterbalance winding cones

 

 

 

tube

 

 

 

 

and cable drums, are now colored red.

 

 

 

 

 

 

 

 

DO NOT identify right and left hand by

 

 

 

 

 

 

 

 

the set screw color.

 

 

 

 

 

 

 

 

Slide the nylon center bushing onto the

 

Equal

 

 

 

 

 

 

 

SPACING

 

 

 

 

 

 

torsion tube followed by the springs and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cable drums. The nylon center bushing,

 

 

 

 

 

 

 

 

springs and cable drums must be

 

 

 

Center

 

 

 

 

positioned, as shown.

 

 

 

bracket

 

 

 

 

With assistance, pick up the torsion

 

Torsion

 

 

 

 

 

 

assembly and slide one end of the tube

 

assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

through one end bearing bracket. Lay

 

 

 

 

 

 

 

 

the torsion tube into the center bearing

 

 

 

 

 

 

 

 

bracket and slide the other end of the

 

 

 

 

 

 

 

 

tube into the opposite end bearing

 

 

 

 

 

 

 

 

bracket. Position the torsion tube so

 

 

 

 

 

 

 

 

that equal amounts of the tube extend

 

 

 

Torsion

 

 

 

 

from each end bearing bracket.

 

End

 

assembly

 

 

 

 

 

 

bearing

 

 

 

 

 

 

 

 

bracket

 

 

 

 

 

22

 

 

 

 

 

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Page 21 Page 23
Contents 9100, 9400 Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required LevelFailure to use approved Spring when the set screws areTorsion Spring Removal For Standard Lift Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorSecurely attach a Preparing the OpeningFailure to Suitable mounting pad to structurallyFlagangle to Vertical Track InstallationAttaching Fully Adjustable Hand tighten the flagangle toMeasure the length of the vertical Installing Q.I. Jamb BracketsHole Middle Bottom Quick install feature Left side shownDrums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalAdjusted Properly Important When Installing aOperator Bracket Top Section Door OperationFlagangle Adjusting Top BracketsDo not Raise Door Until Horizontal Torsion End Bearing Brackets Center Bearing BracketTorsion Spring Assembly SideNylon Center Bushing For Spring Winding Counterbalance CablesSecuring Door Important do not USE Impact GUN To Wind SpringsWinding Torsion Springs Parallel and within 3/4 Rear SupportKeep horizontal track Maximum of door edgeWinding bar while carefully loosening To adjust spring tension, fully closeThird roller. Insert a winding bar into Set screws in the winding coneSide Lock Pull RopeStep Plate Failure to use locking nut can result Trolley Installation forStandard Lift Arm releasing and possible resultingPoint, on the header wall. Raise the door slightly until Low HeadroomDetermine center line of door. Mark vertical line at this Top section reaches the highest point of travel high arcPerforated OPERATORangle rail Trolley OperatorHeader Door ARM to Operator Bracket Operator Framing Members Perforated AngleAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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