Wayne-Dalton 9600, 9400, 9100 installation instructions Bracket and Drive Gear

Page 8

 

TorqueMaster® Spring

 

 

 

 

Removal continued...

 

 

 

Tools Needed:

If the counterbalance cable is still taut and

 

 

 

 

the TorqueMaster® Spring Tube is difficult

 

 

 

Recommended

to rotate, that is an indication that spring

 

 

 

tension still exists on the left hand spring.

 

 

 

tools from

 

 

 

Repeat Steps 1 and 2 for releasing spring

 

 

 

page 5

tension on the left hand side.

 

 

 

 

Step 4: Using a flat tip screwdriver, pry

remove top

 

 

 

the counter gear and counter cover

 

 

 

from the right hand end bracket (Fig. 4

lag screw

 

 

 

on previous page). Discard the counter

 

Fig. 5

 

gear and counter cover. On double spring

 

 

 

 

applications, repeat for left hand side.

 

 

 

 

Step 5: Remove the upper 5/16” x

 

 

use locking pliers

 

1-5/8” lag screw from the right hand end

 

 

to hold end bracket

 

bracket (Fig. 5). Attach locking pliers to

 

 

 

 

the upper portion of the end bracket and

 

 

 

 

hold the housing steady while removing

 

 

remove #10

 

the lower 5/16” x 1-5/8” lag screw and

 

 

phillips head

 

#10 x 1/2” phillips head screw from the

 

 

screw

 

end bracket (Fig. 6).

 

 

 

 

Step 6: Holding the right hand end

 

 

 

 

bracket steady with locking pliers,

 

 

 

 

carefully pry the end bracket and drive

 

 

 

 

gear off the winding shaft using a flat tip

remove

 

 

 

screwdriver (Fig. 7).

bottom lag

 

 

 

CAUTION: THE WINDING SHAFT MAY

screw

Fig. 6

 

 

 

ROTATE WHEN REMOVING THE END

 

 

 

 

BRACKET AND DRIVE GEAR.

 

 

hold the

 

Step 7: Repeat Step 4 for the left hand

 

 

end bracket

 

 

 

steady with

 

side. Holding the left hand end bracket

 

 

 

 

 

locking pliers

 

steady with locking pliers, carefully pry

 

 

 

 

 

 

 

the end bracket off the winding shaft

 

 

 

 

using a flat tip screwdriver (Fig. 7).

 

 

 

 

Step 8: Remove the two (2) lag bolts

 

 

 

 

attaching the center bracket assembly to

 

 

 

 

the header board (Fig. 8).

 

 

pry end bracket from winding

 

 

 

 

 

Step 9: Lift the right hand side of the

 

 

shaft using a flat tip screw

 

TorqueMaster® Spring Tube and slide the

 

 

driver and locking pliers

 

cable drum off. Realign the groove in the

 

 

 

 

winding shaft with the round notch in the

 

 

 

 

flagangle and drape the counterbalance

 

 

 

 

cable with drum over the flagangle. Lift

 

Fig. 7

 

the left hand side of the TorqueMaster®

 

CENTER

 

 

Spring Tube and slide the cable drum

 

remove cable drum and

 

 

BRACKET

 

and winding shaft off (Fig. 9). Drape the

 

ASSEMBLY

winding shaft

 

counterbalance cable with drum over the

 

 

 

 

flagangle. Lift the TorqueMaster® spring

 

 

 

 

assembly off the flagangles and out of

 

 

 

 

the doorway. Unhook the counterbalance

 

 

 

 

cables from the bottom brackets and

 

 

 

 

remove all parts from the work area.

 

 

 

 

NOTE: The cable drums may be difficult to

 

 

 

 

remove. If so, twist the cable drum to aid

 

 

lift

 

in removal.

 

 

TorqueMaster®

 

NOTE: Continue with “P4” on page 9 after

 

 

Spring Tube

 

 

 

off flagangle

 

completing this step.

 

(2) 5/16” x 1-5/8”

 

 

drape cable across

 

 

 

hex head lag

top of flagangle

 

 

 

screws

 

 

 

 

Fig. 8

Fig. 9

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Page 7 Page 9
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Page 7 Page 9
Contents 9100, 9400 Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required LevelSpring when the set screws are Torsion Spring Removal For Standard LiftFailure to use approved Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Failure toSecurely attach a Suitable mounting pad to structurallyInstallation Attaching Fully AdjustableFlagangle to Vertical Track Hand tighten the flagangle toInstalling Q.I. Jamb Brackets Hole Middle Bottom Quick install featureMeasure the length of the vertical Left side shownDrums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalOperator Bracket Important When Installing aAdjusted Properly Top Section Door OperationDo not Raise Door Until Horizontal Adjusting Top BracketsFlagangle Torsion End Bearing Brackets Center Bearing BracketTorsion Spring Assembly SideNylon Center Bushing Counterbalance Cables Securing DoorFor Spring Winding Important do not USE Impact GUN To Wind SpringsWinding Torsion Springs Rear Support Keep horizontal trackParallel and within 3/4 Maximum of door edgeTo adjust spring tension, fully close Third roller. Insert a winding bar intoWinding bar while carefully loosening Set screws in the winding coneSide Lock Pull RopeStep Plate Trolley Installation for Standard LiftFailure to use locking nut can result Arm releasing and possible resultingLow Headroom Determine center line of door. Mark vertical line at thisPoint, on the header wall. Raise the door slightly until Top section reaches the highest point of travel high arcTrolley Operator Header Door ARM to Operator BracketPerforated OPERATORangle rail Operator Framing Members Perforated AngleCleaning Glass Cleaning InstructionsAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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