Wayne-Dalton 9600, 9400 Flagangle, Adjusting Top Brackets, Do not Raise Door Until Horizontal

Page 20

12

Attaching Horizontal Track to Adjustable

 

FLAGANGLE

 

horizontal

 

Flagangle

 

 

 

track

 

 

 

 

 

Tools Needed:

To install horizontal track, place the curved end over

 

 

 

 

9/16” Socket

the top roller. Align the bottom of the horizontal track

 

 

 

 

with the vertical track. Hand tighten the horizontal

 

 

 

 

 

 

 

 

 

7/16” Socket

track to the flagangle with (2) 1/4”- 20 x 5/8” carriage

 

 

 

(2) 1/4”- 20 x 5/8”

bolts and (2) 1/4”- 20 flange hex nuts.

 

 

 

 

 

 

 

 

 

 

 

carriage bolts

Ratchet Wrench

 

 

 

 

Level the horizontal track assembly and bolt the

 

 

 

 

 

 

 

 

 

9/16” Wrench

horizontal angle to the slot in the flagangle using

 

 

 

 

Level

(1) 3/8”- 16 x 3/4” hex head bolt and (1) 3/8”- 16 hex

 

(2) 1/4”- 20 flange

 

nut. Repeat for other side. Remove the nail that was

 

hex nuts

 

vertical track

Hammer

temporarily holding the top section in place, installed

 

 

hORIZONTAL ANGLE

 

in Step 11.

 

(1) 3/8”- 16

 

 

 

 

 

 

 

 

Hex nut

 

 

 

IMPORTANT: Failure to remove nail before

 

 

 

 

 

attempting to raise door could cause

 

 

 

 

 

permanent damage to top section.

 

 

 

 

 

WARNING

 

 

 

TRACK

 

 

 

 

 

HORIZONTAL

 

 

 

 

(1) 3/8”- 16 X 3/4”

 

 

DO NOT RAISE DOOR UNTIL HORIZONTAL

 

 

hex HEAD BOLT

 

 

TRACKS ARE SECURED­ AT REAR, AS

 

 

 

 

 

OUTLINED IN STEP 21, OR DOOR COULD FALL

 

 

 

 

FROM OVERHEAD POSITION­ CAUSING SEVERE

 

 

 

13

OR FATAL INJURY.

 

 

 

 

Adjusting Top Brackets

 

 

HORIZONTAL

 

 

 

 

 

 

track

 

Tools Needed:

With horizontal tracks installed, you can

 

top

 

 

section

 

 

 

now adjust the top brackets. Vertically

 

 

7/16” Wrench

 

 

 

 

align the top section of the door with the

 

 

 

 

 

 

 

 

 

 

lower sections. Once aligned, position

 

 

 

 

 

the top bracket slide, out against the

 

 

 

 

 

horizontal track.

 

 

 

 

Maintaining the slide’s position, tighten

 

TOP

the (2) 1/4”- 20 flange hex nuts to

 

ROLLER

secure the top roller slide to the top

Correct

TOP

bracket base.

 

 

BRACKET

 

 

 

 

SLIDE

 

top

(2) 1/4”- 20

 

section

 

FLANGE HEX

 

 

NUTS

 

 

top

 

 

section

20

inCorrect

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents 9100, 9400 Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required LevelSpring when the set screws are Torsion Spring Removal For Standard LiftFailure to use approved Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Failure toSecurely attach a Suitable mounting pad to structurallyInstallation Attaching Fully AdjustableFlagangle to Vertical Track Hand tighten the flagangle toInstalling Q.I. Jamb Brackets Hole Middle Bottom Quick install featureMeasure the length of the vertical Left side shownDrums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalOperator Bracket Important When Installing aAdjusted Properly Top Section Door OperationDo not Raise Door Until Horizontal Adjusting Top BracketsFlagangle Torsion End Bearing Brackets Center Bearing BracketTorsion Spring Assembly SideNylon Center Bushing Counterbalance Cables Securing DoorFor Spring Winding Important do not USE Impact GUN To Wind SpringsWinding Torsion Springs Rear Support Keep horizontal trackParallel and within 3/4 Maximum of door edgeTo adjust spring tension, fully close Third roller. Insert a winding bar intoWinding bar while carefully loosening Set screws in the winding coneSide Lock Pull RopeStep Plate Trolley Installation for Standard LiftFailure to use locking nut can result Arm releasing and possible resultingLow Headroom Determine center line of door. Mark vertical line at thisPoint, on the header wall. Raise the door slightly until Top section reaches the highest point of travel high arcTrolley Operator Header Door ARM to Operator BracketPerforated OPERATORangle rail Operator Framing Members Perforated AngleCleaning Glass Cleaning InstructionsAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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