Wayne-Dalton Wayne Dalton Installation Instructions, Specifications & Dealer Information
Page 17

 

 

8

U-Bar

 

 

 

Tools Needed:

NOTE: If you have a model 9600 Series

Power Drill

door with windows in the top section or

9100 Sonoma (8’ high), skip this step

 

7/16” Socket

and complete step 9.

Driver

NOTE: Model 9100 Series door over 13’

 

 

wide require a 3” U-Bar (supplied).

 

Place the 3” u-bar over the top rib.

 

Fasten each end of the u-bar to the

 

endstile with (2) 1/4”- 20 x 11/16” self

 

drilling screws.

 

Fasten center of the u-bar as shown

 

to the rib using (2) 1/4”- 14 x 5/8” self

 

tapping screws 6” to the left and 6”

 

inches to the right of the center of the

 

door section.

 

NOTE: Upon completion of this step,

 

continue with Step 10.

 

 

6” 6”

 

 

operator

 

U-Bar

bracket

 

 

(installed in

(4) 1/4”- 20 x 11/16”

 

step 10)

top door section

 

SELF DRILLING SCREWS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

attaching center of u-Bar

 

attaching ends of u-Bar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLATION

9

U-Bar - Asymmetrical

 

 

6”

6”

 

 

 

 

 

 

 

 

 

 

 

 

Tools Needed:

NOTE: If a 3” U-Bar was installed in step

30” to 36”

 

 

 

 

 

 

 

Power Drill

8, skip this step.

 

 

 

 

 

 

 

 

 

7/16” Socket

NOTE: Model 9600 glazed top doors

 

 

operator

13’-0” wide or greater will be supplied

 

U-Bar

Driver

 

bracket

with a 3” asymmetrical u-bar for the top

 

 

 

1/4”- 14 x 5/8” Self

(installed in

 

section.

 

 

(2) 1/4”- 20 x 11/16”

Tapping screws

step 10)

 

 

 

 

 

 

Place the 3” asymmetrical u-bar over the

SELF DRILLING SCREWS

 

 

 

 

 

 

 

 

 

top rib. Fasten each end of the u-bar to

 

top door section

 

 

 

the endstile with (2) 1/4”- 20 x 11/16”

 

 

 

 

 

 

 

 

 

self drilling screws.

 

 

 

 

Fasten center of the u-bar as shown to the rib using (2) 1/4”- 14 x 5/8” self tapping screws 6” off of the center of the door section.

Fasten both walls of the u-bar as shown using 1/4”- 14 x 5/8” self tapping screws every 30-36 inches. (approximately 18 self tapping screws per 18’ u-bar)

attaching center of u-Bar

attaching intermediates of u-Bar

 

 

 

17

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Page 16 Page 18
Contents Portland Source Plant 9100, 9400Table of Contents Package Contents Door Section Identification Level Tools RequiredTorsion Spring Removal For Standard Lift Spring when the set screws areFailure to use approved Experienced door technician. Instead haveUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalFailure to Preparing the OpeningSecurely attach a Suitable mounting pad to structurallyAttaching Fully Adjustable InstallationFlagangle to Vertical Track Hand tighten the flagangle toHole Middle Bottom Quick install feature Installing Q.I. Jamb BracketsMeasure the length of the vertical Left side shownBottom Section DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarOperator Bracket Important When Installing aAdjusted Properly Door Operation Top SectionDo not Raise Door Until Horizontal Adjusting Top BracketsFlagangle Center Bearing Bracket Torsion End Bearing BracketsSide Torsion Spring AssemblyNylon Center Bushing Securing Door Counterbalance CablesFor Spring Winding Important do not USE Impact GUN To Wind SpringsWinding Torsion Springs Keep horizontal track Rear SupportParallel and within 3/4 Maximum of door edgeThird roller. Insert a winding bar into To adjust spring tension, fully closeWinding bar while carefully loosening Set screws in the winding conePull Rope Side LockStep Plate Standard Lift Trolley Installation forFailure to use locking nut can result Arm releasing and possible resultingDetermine center line of door. Mark vertical line at this Low HeadroomPoint, on the header wall. Raise the door slightly until Top section reaches the highest point of travel high arcHeader Door ARM to Operator Bracket Trolley OperatorPerforated OPERATORangle rail Operator Framing Members Perforated AngleGlass Cleaning Instructions CleaningAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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