Wayne-Dalton 9100, 9400, 9600 installation instructions TorqueMaster Spring Removal, Unwind Springs

Page 7

P2

TorqueMaster® Spring Removal

loosen lock

counter

 

 

nut

 

gear/ cover

 

 

 

Tools Needed:

A TorqueMaster® spring system can be

 

 

identified by the end brackets. For single

 

 

 

spring applications, the right hand end

 

right hand

Recommended

bracket will always have a drive gear,

 

 

end bracket

tools from

counter gear, counter cover, and a winding

 

 

 

page 5

bolt head. The left hand end bracket will

 

 

have no gears, counter cover, or winding

 

 

 

 

 

 

bolt head. The hole for the winding bolt

 

 

 

head will be plugged.

 

 

 

For double springs, both the right hand

 

 

 

and left hand end brackets will always

 

place mark on end bracket

 

have a drive gear, counter gear, counter

 

and drive gear tooth

 

cover and a winding bolt head.

Fig. 1

before unwinding springs

 

IMPORTANT: Right and left hand is

 

end bracket

 

always determined from inside the

 

 

 

 

 

building looking out.

 

right hand

 

Step 1: If you have a black counter cover:

 

 

 

winding bolt head

 

Place a mark on the drive gear tooth and an

 

 

 

adjacent mark on the right hand end bracket

 

electric drill

 

(Fig. 1). Loosen the lock nut using a 7/16”

 

 

wrench and continue with step 2.

 

with 7/16” hex

 

If you have a gray counter cover: Loosen

 

driver (do not

 

the lock nut using a 7/16” wrench and

 

use impact

 

continue with step 2.

 

gun)

 

Step 2: Using an electric drill (High

 

 

 

torque / gear reduced to 1300 rpm

 

 

 

preferred) with a 7/16” hex head driver,

 

 

 

unwind the right hand winding bolt head

 

 

 

counterclockwise (Fig. 2) and count the

Fig. 2

 

 

number of turns the mark on the drive

right hand

 

 

gear passes the adjacent mark on the end

 

 

bracket. Referencing the chart below, by

cable drum

 

 

door height, stop unwinding the spring

 

 

 

once the counted turns have reached the

 

 

 

listed number of turns.

TorqueMaster®

 

 

6’- 0” Door Height = 14 turns

Spring Tube

 

 

6’- 3” Door Height = 14 1/2 turns

 

 

 

6’- 5” Door Height = 15 turns

 

 

 

6’- 6” Door Height = 15 turns

 

 

 

6’- 8” Door Height = 15 1/2 turns

 

 

 

6’- 9” Door Height = 15 1/2 turns

 

 

 

7’- 0” Door Height = 16 turns

 

check cable

 

7’- 3” Door Height = 16 1/2 turns

 

tension

 

7’- 6” Door Height = 17 turns

 

 

 

7’- 9” Door Height = 17 1/2 turns

 

 

 

8’- 0” Door Height = 18 turns

 

 

 

CAUTION: DO NOT USE IMPACT GUN TO

Fig. 3

 

 

UNWIND SPRINGS.

 

counter

 

IMPORTANT: DO NOT reference the

 

gear

 

 

 

 

counter cover when counting the

 

 

 

number of turns being unwound

 

counter

 

on the spring, but follow the

 

 

instructions above.

 

cover

 

Step 3: Verify that spring tension has been

pry counter gear

 

 

released by pulling the counterbalance

 

 

cable on the right hand cable drum away

and counter cover

 

 

from the header (Fig. 3). If spring tension

from end bracket

 

 

has been released, the cable will be loose.

using flat Tip

 

 

In addition, the TorqueMaster® Spring

screwdriver

 

 

Tube should be free to rotate in either

 

 

 

direction.

Fig. 4

 

 

 

 

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

PRE-INSTALLATION

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Contents Portland Source Plant 9100, 9400Table of Contents Package Contents Door Section Identification Level Tools RequiredExperienced door technician. Instead have Spring when the set screws areTorsion Spring Removal For Standard Lift Failure to use approvedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalSuitable mounting pad to structurally Preparing the OpeningFailure to Securely attach aHand tighten the flagangle to InstallationAttaching Fully Adjustable Flagangle to Vertical TrackLeft side shown Installing Q.I. Jamb BracketsHole Middle Bottom Quick install feature Measure the length of the verticalBottom Section DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarAdjusted Properly Important When Installing aOperator Bracket Door Operation Top SectionFlagangle Adjusting Top BracketsDo not Raise Door Until Horizontal Center Bearing Bracket Torsion End Bearing BracketsSide Torsion Spring AssemblyNylon Center Bushing Important do not USE Impact GUN To Wind Springs Counterbalance CablesSecuring Door For Spring WindingWinding Torsion Springs Maximum of door edge Rear SupportKeep horizontal track Parallel and within 3/4Set screws in the winding cone To adjust spring tension, fully closeThird roller. Insert a winding bar into Winding bar while carefully looseningPull Rope Side LockStep Plate Arm releasing and possible resulting Trolley Installation forStandard Lift Failure to use locking nut can resultTop section reaches the highest point of travel high arc Low HeadroomDetermine center line of door. Mark vertical line at this Point, on the header wall. Raise the door slightly untilOperator Framing Members Perforated Angle Trolley OperatorHeader Door ARM to Operator Bracket Perforated OPERATORangle railPainting CleaningGlass Cleaning Instructions Acrylic Cleaning InstructionsPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

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In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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