Beckett CF1400 manual One-pipe Oil System By-pass Loop, Oil Supply/Return Lines, Burner Fuel Flow

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Section: Mount the Burner

Special Note: The burner is shipped with a by- pass plug installed in the fuel unit. For low/high operation, the by-pass plug must be left in the fuel unit, regardless of the fuel system used (one-pipe with by-pass loop or two-pipe). Do not remove the by-pass plug.

One-pipe Oil System By-pass Loop

Refer to Figure 9 (item m). Note the addition of a field- installed by-pass loop (use 3/8” copper tubing) from the fuel unit Return port to the Inlet port. This line is required for low/high operation. It simulates the flow of a two-pipe system at the fuel unit.

Use continuous lengths of heavy-wall copper tubing, routed under the floor where possible. Do not attach fuel lines to the appliance or to floor joists if possible. This reduces vibration and noise transmission problems.

Install an oil filter sized to handle the fuel unit gearset flow capacity (Table 3) for two-pipe systems. However, size the filter for the firing rate for one-pipe systems. Locate the filter immediately adjacent to the burner fuel unit.

Install two high-quality shutoff valves in accessible locations on the oil supply line. Locate one valve close to the tank. Locate the other valve close to the burner, upstream of the fuel filter.

Oil Supply/Return Lines

Install the oil tank and oil lines in accordance with all applicable codes.

Size the oil supply and return lines using the guidelines given in the fuel unit literature included in the literature envelope. Oil line flow rate will equal the burner rate for one-pipe systems. For two-pipe systems, refer to Table 3 for the fuel unit gearset capacity - the rate at which fuel is recirculated when connected to a two-pipe system. Size two-pipe oil lines based on this flow rate.

Figure 9 – One-pipe Oil Flow with “B” Pump

Figure 10 – Two-pipe Oil Flow with “B” Pump

Burner Fuel Flow

One-pipe systems – See Figure 9 for the fuel flow paths for high-fire and low-fire operation. The low-fire by-pass regulation is done internally for type B fuel units. Oil supply connects to one of the fuel unit Inlet ports.

Two-pipe systems – See Figure 10 for the fuel flow paths for high-fire and low-fire operation. The low-fire by-pass regulation is done internally for type B fuel units. Oil supply connects to one of the fuel unit Inlet ports.

Oil return connects to the fuel unit Return port. Do NOT install valves in the return line.

Legend (Figure 9 & 10) a Return port

b Nozzle port c Oil valves

d Nozzle & adapter

SK9940 f By-pass/Low fire pressure regulator

g Inlet port

h By-pass valve (“B” pump) k Return line to oil tank

m One-pipe by-pass loop, 3/8” p Air bleed valve

SK9939

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Contents Potential for Fire, Smoke and Asphyxiation Hazards To the Homeowner or Equipment OwnerContents Hazard Definitions General InformationFrozen Plumbing Water Damage Hazard Clearances Pre-Installation ChecklistCombustion Air Supply Fuel Supply Oil Supply Pressure Control RequiredVerify Firing Rate Vent SystemVerify Burner Components Electrical SupplyAir Tube Capacity Versus Firebox Pressure Verify Air Tube± 1/8 Mount the Burner Protect Against Stray Light Lockout Failure to follow theseInstall Nozzle Line Assembly Install NozzleCheck Electrode Settings Maintain Electrode Specifications Mount Air Tube to BurnerInstall Oil Supply To Specifications Set Z DimensionFuel Unit By-pass Plug Factory-Installed Pump Bypass Plug Do not install valves in the return lineOil Supply/Return Lines One-pipe Oil System By-pass LoopBurner Fuel Flow Electrical shock can cause severe personal injury or death Wire the BurnerCan cause severe injury, death, or property damage Typical Burner Sequence of Operation Optional ComponentsTypical Wiring 7505P Typical Burner Sequence of Operation 7184B Control Restricted LockoutCould lead to equipment malfunction and result Tampering with, or bypassing safety controlsPrepare the Burner for Start-up Asphyxiation, explosion or fireCF2300 Initial Indicator Adjustment Plate Settings CF1400 Initial Indicator Adjustment Plate SettingsInitial Head Position Set Appliance Limit Controls Initial Air SettingsPrepare the Fuel Unit for Air Venting Start the Burner Professional Service RequiredDisable Function Explosion and Fire HazardSet High-fire Air Operating the BurnerSet Low-fire Air Annual Professional Service Required Maintenance and ServiceReplacement Parts Annual ServiceBurner Replacement Parts Part Name Description CF1400 Part No CF2300 Part No Oil Valve Mounted on Junction Box 21789USK9930 SK9936 SK9932 Limited Warranty Information
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