Heat & Glo LifeStyle COSMO-I35, COSMO-I30 owner manual Installation Preparation

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7 Installation Preparation

Prepare the existing solid fuel masonry or factory built non-combustible firebox for installation.

A. Inspection and Cleaning

Prior to installing the gas insert:

Have the chimney and adjacent structure inspected and cleaned by qualified professionals. Hearth & Home Technologies recommends that NFI or CSIA certified professionals, or technicians under the direction of certi- fied professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney.

Replace component parts of the chimney and fireplace as specified by the professionals.

Ensure all joints are properly engaged and the chimney is properly secured.

Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solid- fuel fireplaces. In the absence of local or regional codes, refer to NFPA 211.

Ensure chimney is constructed of non-combustible materials.

Ensure chimney is clean and in good working order.

Ensure that all chimney cleanouts fit properly to prevent air leakage into chimney.

B. Flue Damper

Fully lock the solid fuel fireplace’s flue damper in the open position, OR completely remove it.

C. Gas Line

Note: If the factory built fireplace has no gas access hole provided, an access hole of 1 inch (25 mm) diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship - like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

Install gas line into firebox cavity.

Check local codes and gas line sizing requirements following NFPA51. See Section 9.

It is recommended that extra length of gas line be installed within the existing wood burner or masonry fireplace to allow removal of the insert for future servicing needs.

D. Fireplace Conversion Notice

Permanently attach the label with the following warning to the inside lower back of the fireplace firebox into which the insert is being installed. Silicone or mechanical fasteners may be required to properly secure the label.

WARNING! Risk of Fire! This fireplace has been con- verted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.

E. Electrical Outlet Box

An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fireplace to power the appliance. Each insert ships standard with a cord assembly to permit blowers or other optional acces- sories to be used. The accessories plug into the new out- let box or may be routed out onto the hearth to a nearby outlet.

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Heat & Glo • Cosmo-I30, Cosmo-I352239-900 Rev. H • 1/11

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Models Cosmo-I30 Cosmo-I35 What to do if you smell gasCongratulations Homeowner Reference InformationTable of Contents User GuideLimited Lifetime Warranty Limited Lifetime Warranty Listing and Code Approvals Your Fireplace Gas Fireplace SafetyOperating Instructions User Guide Fixed Glass Assembly Remote Controls, Wall Controls and Wall SwitchesIPI Battery Tray/Battery Installation Clear SpaceBefore Lighting Fireplace Module ResetControl Module Operation Lighting Instructions IPI Final inspection byFrequently Asked Questions After Appliance is LitMaintenance and Service Maintenance Tasks-HomeownerGlass Cleaning Remote ControlMaintenance Tasks-Service Technician Gasket Seal and Glass Assembly InspectionVenting FireboxBurner Ignition and Operation IPI Pilot Flame PatternsGetting Started Typical Appliance SystemInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Fireplace Size Requirements Minimum Fireplace OpeningMantel and Wall Projections Side ViewTermination Locations Vent Termination Minimum ClearancesInstallation Preparation Installing Vent Pipe and Appliance Connecting Vent PipeVent Limits Venting ComponentsLocation of AUX300 for Remote Control Blower Function Placing, Securing and Leveling the Appli- anceInstalling Adaptor and Termination Cap MasonryFactory Built Wood Burning Damper Flashing Kit OptionalGas Information Fuel ConversionGas Pressure Gas ConnectionWiring Requirements IntelliFire Plus Ignition System WiringON/OFF Switch Electrical InformationOptional Accessories Requirements BRN To Valve Bracket BLK Ground RE DFan Wiring with Remote See .H for control module operation instructionsFinishing Clearances to Mantels or other Combustibles above ApplianceAppliance Setup Air Shutter Setting Air Shutter SettingsIntelliFire Plus Ignition System TroubleshootingSymptom Possible Cause Corrective Action To remove any contaminants that may have accumulated on flame Appliance Dimension Diagram Reference MaterialsVent Kits Components Direct Vent Flex Liner KitsModern Metal Insert, IPI Service PartsPart number list on following Service Parts List At DepotCOSMO-I35 COSMO-I35 StockedCOSMO-I30, COSMO-I35 Contact Information