Heat & Glo LifeStyle COSMO-I30, COSMO-I35 owner manual Table of Contents, User Guide

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Safety Alert Key:

•DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 4

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

B. Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 6

E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 6

F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 6

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

User Guide

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 D. Decorative Doors, Fronts and Surrounds. . . . . . . . . . . . . . 8 E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 F. Remote Controls, Wall Controls and Wall Switches. . . . . . 8

G. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . . 8 H. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . 9 I. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 9 J. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 10 K. After Appliance is Lit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 L. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 11

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 12 B. Maintenance Tasks-Service Technician . . . . . . . . . . . . . . 13

Installer Guide

4 Getting Started

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 15

B. Design and Installation Considerations . . . . . . . . . . . . . . 16

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 16

D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 16

5 Fireplace Size Requirements

A. Minimum Fireplace Opening . . . . . . . . . . . . . . . . . . . . . . 17 B. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 18

6 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 19

7 Installation Preparation

A. Inspection and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . 20

B. Flue Damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

C. Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

D. Fireplace Conversion Notice . . . . . . . . . . . . . . . . . . . . . . 20

E. Electrical Outlet Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

8 Installing Vent Pipe and Appliance

 

A. Vent Limits

21

 

B. Venting Components

21

 

C. Connecting Vent Pipe

21

 

D. Placing, Securing and Leveling the Appliance

22

 

E. Remote Control

22

 

F. Installing Adaptor and Termination Cap

23

 

9 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 24

10 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 B. IntelliFire Plus™ Ignition System Wiring . . . . . . . . . . . . . 25 C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 26 D. Fan Wiring with Remote . . . . . . . . . . . . . . . . . . . . . . . . . . 27 E. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 27

11 Finishing

A. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 28

12 Appliance Setup

A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29

B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 29

C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

E. Glass Panel Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 29

F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

G. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

13 Troubleshooting

A. IntelliFire Plus™ Ignition System . . . . . . . . . . . . . . . . . . . 31

14 Reference Materials

A. Appliance Dimension Diagram

33

B. Vent Kits Components

34

C. Service Parts List

36

 

D. Contact Information

40

 

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11

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Contents
What to do if you smell gas Models Cosmo-I30 Cosmo-I35Homeowner Reference Information CongratulationsUser Guide Table of ContentsLimited Lifetime Warranty Limited Lifetime Warranty Listing and Code Approvals Gas Fireplace Safety Operating Instructions User GuideYour Fireplace Clear Space Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches IPI Battery Tray/Battery InstallationModule Reset Control Module OperationBefore Lighting Fireplace Final inspection by Lighting Instructions IPIAfter Appliance is Lit Frequently Asked QuestionsRemote Control Maintenance and ServiceMaintenance Tasks-Homeowner Glass CleaningFirebox Maintenance Tasks-Service TechnicianGasket Seal and Glass Assembly Inspection VentingIPI Pilot Flame Patterns Burner Ignition and OperationTypical Appliance System Getting StartedDesign and Installation Considerations Tools and Supplies NeededInspect Appliance and Components Minimum Fireplace Opening Fireplace Size RequirementsSide View Mantel and Wall ProjectionsVent Termination Minimum Clearances Termination LocationsInstallation Preparation Venting Components Installing Vent Pipe and ApplianceConnecting Vent Pipe Vent LimitsPlacing, Securing and Leveling the Appli- ance Location of AUX300 for Remote Control Blower FunctionDamper Flashing Kit Optional Installing Adaptor and Termination CapMasonry Factory Built Wood BurningGas Connection Gas InformationFuel Conversion Gas PressureElectrical Information Wiring RequirementsIntelliFire Plus Ignition System Wiring ON/OFF SwitchBRN To Valve Bracket BLK Ground RE D Optional Accessories RequirementsSee .H for control module operation instructions Fan Wiring with RemoteClearances to Mantels or other Combustibles above Appliance FinishingAppliance Setup Air Shutter Settings Air Shutter SettingTroubleshooting Symptom Possible Cause Corrective ActionIntelliFire Plus Ignition System To remove any contaminants that may have accumulated on flame Reference Materials Appliance Dimension DiagramDirect Vent Flex Liner Kits Vent Kits ComponentsService Parts Part number list on followingModern Metal Insert, IPI At Depot Service Parts ListCOSMO-I35 Stocked COSMO-I35COSMO-I30, COSMO-I35 Contact Information