Energy Tech Laboratories CL Series, 40 Series, F3, F5 manual Electrode Setting

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ii.Remove existing nozzle from nozzle adapter.

iii.Insert the proper NOZZLE into NOZZLE ADAPTER and tighten securely (Do not cover tighten).

iv.Replace adapter, with nozzle installed, into drawer assembly and secure with screw (1).

c.Inspect and measure burner electrodes. Refer to Figure 6 for the proper electrode settings.

Figure 6: Electrode Setting

d.Re-install Drawer Assembly into Combustion Head per Step 4a above.

e.Insertion Depth, verify the distance between the tip of the end cone is equal to the distance specified in Table 9A.

f.Turbulator Setting, refer to Figure 7.

Figure 7: Turbulator Setting

g.Pump Connections and Port Identification, refer to Figure 8.

This burner is shipped with the oil pump set to operate on a single line system. To operate on a two-linesystem the bypass plug must be installed.

WARNING: Do not operate a single line system with the by-pass plug installed. Operating a single line system with the by-pass plug installed will result in damage to the pump shaft seal.

NOTE: Pump pressure was factory pre-set but must be checked at time of burner start-up. A pressure gauge is attached to the PRESSURE/ BLEEDER PORT (7) for pressure readings.

Two PIPE CONNECTORS (4) are supplied with the burner for connection to either a single or two-line system. Also supplied are two ADAPTORS (3), two female ¼” NPT to adapt oil lines to burner pipe connectors. All pump port threads are British Parallel Thread design. Direct connection of NPT threads to the pump will damage the pump body.

Riello manometers and vacuum gauges do not require any adapters, and can be safely connected to the pump ports. An NPT x metric adapter must be used when connecting other gauge models.

h.Replace Burner Cover and Tighten Burner Cover Screws.

F.INSTALL WATER BOILER TRIM AND CONTROLS, (see Figures 1A and 1B)

1.Install return piping supplied with boiler. Apply

Teflon or Sealant to all joints prior to assembly.

Thread 1½" NPT x 5" Lg. return nipple into 1½" NPT tapping located in lower left corner of front section. Thread 1½" x ¾" x 1½" NPT tee onto 5" nipple. Thread ¾" drain valve into ¾" NPT connection on tee. Tighten all joints with wrench until water tight and 1½" NPT return connection on tee is facing away from boiler horizontally to allow for proper burner swing door clearance, see Figures 1A, 1B and Figure 9.

Figure 8: Pump Connections and Port Identification

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Contents Price $3.00 Important Information Please Read this page Carefully Page Table of Contents General InformationCL3 Thru CL5 Water Boiler Less Tankless Heater Boiler Dimensions Minimum Chimney Size Approx. Water Rating data Removal of Boiler from Skid II. Installation InstructionsRemove Crate Inspect Combustion Target Wall and Combustion Chamber LinerInstallation/Removal of Drawer Assembly Electrode Setting Recommended Boiler Piping for Series Loop Hot Water System Connect Field Wiring Connect Supply and Return Piping to Heating SystemSteam Boiler Water BoilerOxygen Contamination Schematic Tankless Heater Piping Tankless Heater Data Recommended Smokepipe Arrangement Chimney Requirements Fuel Units and OIL Lines Single stage units 3450 rpm two pipe systemsSequence of Operation Wiring Diagram, Water without Tankless Heater, Riello Burner Sequence of Operation Page Sequence of Operation Page III. Indirect Water Heater Piping Indirect Water Heater Piping on CL Series Water BoilerLubrication IV. Operating and Service InstructionsDisplay Readout LEd error codes OperationHigh Limit Controller Remove GUN AssemblyLOW Limit and Circulator Controller Open ALL OIL Line Valves Adjust OIL Burner Before StartingStart OIL Burner Check for Clean CUT OFF of Burner Adjust OIL Burner While OperatingCAD Cell Location and Service Flame FailurePrimary Relay Test Checkout ProcedureTest Controls Remove JumperMaintenance and Service Instructions Water Boilers Hints on Combustion Excessive MAKE-UP WaterSuction Line Leaks High Altitude Installations Clean the Firebox VI. Boiler CleaningClean TOP of Boiler Sections Reassemble BoilerAvoid Breathing Fiber Particulates and Dust Trouble Shooting Carlin 40200 Oil Primary Control Carlin 40200 OIL Primary ControlVII. Repair Parts Bare Boiler Assembly Exploded View Boiler Assembly Jacket Assembly Exploded View CL3 Thru CL5 Water Boilers Trim and Controls CL3 Thru CL5 Steam Boilers Trim and Controls Beckett OIL Burner Parts List Beckett OIL Burner Part NOS. for CL Series Boilers VIII. Low Water Cut Off Lwco WhenBeckett AFG Riello OIL Burner Part Numbers for CL Series BOILERS  Service Record Service Record Service Record Page Limited Warranties

F3, F5, 40 Series, CL Series specifications

Energy Tech Laboratories has made significant strides in innovation and sustainability with its well-regarded CL Series, 40 Series, F5, and F3 product lines. Each series is designed to provide scalable energy solutions tailored to meet diverse industry demands while promoting efficiency and environmental responsibility.

The CL Series stands out for its compact design and modular construction. It is ideal for small to medium-sized enterprises looking to optimize energy consumption. One of the primary features of the CL Series is its advanced energy management system, which uses real-time data analytics to help users monitor and analyze their energy usage patterns. Additionally, it is equipped with a regenerative braking technology that captures and reuses energy, making it exceptionally efficient.

In contrast, the 40 Series is targeted towards larger industrial applications. This series boasts high-capacity energy storage solutions and integrates seamlessly with existing systems. One of its most remarkable features is its adaptive load management system, which intelligently distributes power based on real-time demand, ensuring maximum efficiency and minimal waste. The 40 Series is also built with robust safety protocols, including fire suppression systems and advanced fault detection technologies.

The F5 model is engineered for ultimate performance. It incorporates cutting-edge battery technology that enhances energy density, resulting in longer operational life and reduced maintenance costs. Its real-time monitoring capabilities offer users the ability to track performance metrics from anywhere, further enabling proactive decision-making. Additionally, the F5 features a modular battery design, allowing for easy upgrades and expansions as energy needs grow.

Finally, the F3 series exemplifies the future of energy technology with its innovative approach to renewable energy integration. The F3 is designed to work with solar and wind energy systems, leveraging advanced algorithms to maximize energy capture from these sources. Users benefit from its intelligent grid interface, which allows for efficient energy distribution within microgrid configurations.

In summary, Energy Tech Laboratories’ CL Series, 40 Series, F5, and F3 combine robust engineering and innovative technologies to address the varying energy needs of users. With features like real-time monitoring, adaptive load management, and renewable energy integration, these product lines not only enhance operational efficiency but also contribute to a sustainable energy future. As industries increasingly look towards improving energy practices, these series stand out as relevant, viable solutions in the evolving landscape of energy technology.
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