Energy Tech Laboratories F3, 40 Series, CL Series, F5 manual Installation/Removal of Drawer Assembly

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l.Inspect Beckett head setting on left side of burner by insuring the blue line MD(V1) or the line on the label MB(L1) are aligned, readjust if necessary.

m.Tighten knurled nut.

n.Swing igniter closed, rotate tabs and tighten two

(2) igniter screws.

o.Replace burner cover and tighten burner cover knobs.

3.On the Carlin EZ-PH Burner, use the following procedure to complete the inspection, check the settings and to change the nozzle to a lower firing rate:

a.Loosen two (2) igniter latching screws, rotate tabs and swing open igniter about hinge.

b.Loosen knurled nut and disconnect copper connector tube.

c.Remove nozzle line electrode assembly from burner.

d.If high firing rate is desired, confirm the nozzle is the proper size and type, refer to Table 9, then proceed to Item i. below.

e.If a lower input is desired, remove the flame retention head and then remove the nozzle that was factory installed.

f.Locate the desired nozzle, refer to Table 9 for proper nozzle. The nozzle must be securely installed to assure leak free joints between the nozzle and adapter. When installing the nozzle, be careful not to bump or move the burner electrodes.

g.Reinstall Flame Retention Head on Nozzle Line Electrode Assembly. Make sure the clamp is fully sated against the shoulder on the nozzle adapter before securing.

h.Loosen and remove the retaining nut and factory installed head bar from side of burner housing. Install the proper head bar that corresponds

to the desired firing rate, refer to Table 9, and tighten retaining nut.

i.Readjust air band to preliminary setting that corresponds to the lower firing rate nozzle installed, refer to Table 9.

j.Inspect and measure burner electrodes. Refer to Figure 25A for proper electrode setting. Readjust electrode setting to the proper dimensions if necessary.

k.Reinstall nozzle line electrode assembly.

l.Reconnect copper connector tube.

m.Tighten knurled nut.

n.Close igniter, rotate and tighten two (2) igniter latching screws.

4.On the Riello 40 Series Oil Burner, use the following procedure to complete the inspection,

check the settings and to change the nozzle to a lower firing rate:

a.Installation/Removal of Drawer Assembly, refer to Figure 4.

Figure 4: Installation/Removal of Drawer Assembly

i.Removal:

•Disconnect oil delivery tube nut from pump.

•Loosen SCREW (3), and then unplug PRIMARY CONTROL (1) by carefully pulling it back and then up.

•Remove the AIR TUBE COVER PLATE (5) by loosening the retaining SCREW (4) (Two SCREWS-Model F5).

•Loosen SCREW (2), and then slide the complete drawer assembly out of the combustion head as shown.

ii.Installation:

To insert drawer assembly, reverse the procedure in Step i above.

b.Nozzle Replacement, refer to Figure 5.

Figure 5: Nozzle Replacement

i.Remove the NOZZLE ADAPTER (2) from the DRAWER ASSEMBLY by loosening the

SCREW (1).



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Contents Price $3.00 Important Information Please Read this page Carefully Page General Information Table of ContentsCL3 Thru CL5 Water Boiler Less Tankless Heater Boiler Dimensions Minimum Chimney Size Approx. Water Rating data Remove Crate II. Installation InstructionsRemoval of Boiler from Skid Inspect Combustion Target Wall and Combustion Chamber LinerInstallation/Removal of Drawer Assembly Electrode Setting Recommended Boiler Piping for Series Loop Hot Water System Connect Supply and Return Piping to Heating System Connect Field WiringWater Boiler Steam BoilerOxygen Contamination Schematic Tankless Heater Piping Tankless Heater Data Recommended Smokepipe Arrangement Chimney Requirements Single stage units 3450 rpm two pipe systems Fuel Units and OIL LinesSequence of Operation Wiring Diagram, Water without Tankless Heater, Riello Burner Sequence of Operation Page Sequence of Operation Page Indirect Water Heater Piping on CL Series Water Boiler III. Indirect Water Heater PipingIV. Operating and Service Instructions LubricationDisplay Readout Operation LEd error codesRemove GUN Assembly High Limit ControllerLOW Limit and Circulator Controller Adjust OIL Burner Before Starting Open ALL OIL Line ValvesStart OIL Burner CAD Cell Location and Service Adjust OIL Burner While OperatingCheck for Clean CUT OFF of Burner Flame FailureTest Controls Checkout ProcedurePrimary Relay Test Remove JumperMaintenance and Service Instructions Water Boilers Excessive MAKE-UP Water Hints on CombustionSuction Line Leaks High Altitude Installations Clean TOP of Boiler Sections VI. Boiler CleaningClean the Firebox Reassemble BoilerAvoid Breathing Fiber Particulates and Dust Carlin 40200 OIL Primary Control Trouble Shooting Carlin 40200 Oil Primary ControlVII. Repair Parts Bare Boiler Assembly Exploded View Boiler Assembly Jacket Assembly Exploded View CL3 Thru CL5 Water Boilers Trim and Controls CL3 Thru CL5 Steam Boilers Trim and Controls Beckett OIL Burner Parts List Beckett OIL Burner Part NOS. for CL Series Boilers When VIII. Low Water Cut Off LwcoBeckett AFG Riello OIL Burner Part Numbers for CL Series BOILERS  Service Record Service Record Service Record Page Limited Warranties

F3, F5, 40 Series, CL Series specifications

Energy Tech Laboratories has made significant strides in innovation and sustainability with its well-regarded CL Series, 40 Series, F5, and F3 product lines. Each series is designed to provide scalable energy solutions tailored to meet diverse industry demands while promoting efficiency and environmental responsibility.

The CL Series stands out for its compact design and modular construction. It is ideal for small to medium-sized enterprises looking to optimize energy consumption. One of the primary features of the CL Series is its advanced energy management system, which uses real-time data analytics to help users monitor and analyze their energy usage patterns. Additionally, it is equipped with a regenerative braking technology that captures and reuses energy, making it exceptionally efficient.

In contrast, the 40 Series is targeted towards larger industrial applications. This series boasts high-capacity energy storage solutions and integrates seamlessly with existing systems. One of its most remarkable features is its adaptive load management system, which intelligently distributes power based on real-time demand, ensuring maximum efficiency and minimal waste. The 40 Series is also built with robust safety protocols, including fire suppression systems and advanced fault detection technologies.

The F5 model is engineered for ultimate performance. It incorporates cutting-edge battery technology that enhances energy density, resulting in longer operational life and reduced maintenance costs. Its real-time monitoring capabilities offer users the ability to track performance metrics from anywhere, further enabling proactive decision-making. Additionally, the F5 features a modular battery design, allowing for easy upgrades and expansions as energy needs grow.

Finally, the F3 series exemplifies the future of energy technology with its innovative approach to renewable energy integration. The F3 is designed to work with solar and wind energy systems, leveraging advanced algorithms to maximize energy capture from these sources. Users benefit from its intelligent grid interface, which allows for efficient energy distribution within microgrid configurations.

In summary, Energy Tech Laboratories’ CL Series, 40 Series, F5, and F3 combine robust engineering and innovative technologies to address the varying energy needs of users. With features like real-time monitoring, adaptive load management, and renewable energy integration, these product lines not only enhance operational efficiency but also contribute to a sustainable energy future. As industries increasingly look towards improving energy practices, these series stand out as relevant, viable solutions in the evolving landscape of energy technology.
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