Energy Tech Laboratories 40 Series, F3, CL Series Adjust OIL Burner While Operating, Flame Failure

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Figure 26A: Adjusting Fuel Pump Pressure

b.When checking a fuel pump’s operating pressure, a reliable pressure gauge may be installed in either the gauge port or the bleeder port. See Figure 26A.

6.VERIFY/ADJUST OIL PRESSURE for Riello 40 burner.

Adjust oil pressure. Locate oil pressure adjusting screw and turn screw to obtain proper pump pressure, refer to Figure 8 and Table 9A.

I.ADJUST OIL BURNER WHILE OPERATING.

(flame present)

1.ADJUST DRAFT REGULATOR for a draft of

-0.02” (water gauge) over the fire after chimney has reached operating temperature and while burner is running.

2.READJUST THE AIR DAMPER SETTING on the burner for a light orange colored flame while the draft over the fire is -0.02”. Use a smoke tester and adjust air for minimum smoke (not to exceed #1) with a minimum of excess air. Make final check using suitable instrumentation to obtain a CO2 of

11.5 to 12.5% with draft of -0.02” (water gauge)

in fire box. These settings will assure a safe and efficient operating condition. If the flame appears stringy instead of a solid fire, try another nozzle of the same type. Flame should be solid and compact. After all adjustments are made recheck for a draft of -0.02” over the fire.

3.READJUST THE TURBULATOR SETTING only if necessary.

a.CL3 through CL5

Move the turbulator setting forward or back one position at a time to optimize the smoke and CO2 readings.

4.Turn “OFF” burner and remove Riello Combination Pressure Gauge and Bleeder Valve Assembly. Install pressure port/bleeder plug and tighten. Start burner again.

5.FLAME FAILURE

The CL Series boiler controls operate the burner automatically. If for unknown reasons the burner ceases to fire and the reset button on the primary control has tripped, the burner has experienced ignition failure. Before pressing the reset button call your heating contractor immediately.

WARNING

Do not attempt to start the burner when excess oil has accumulated, when the unit is full of vapor, or when the combustion chamber is very hot.

7.CAD CELL LOCATION AND SERVICE

The burner is supplied with a cadmium sulfide flame detector mounted at the factory, mounted on the bottom of the electronic ignitor. See Figure 27. To service cad cell or to replace the plug in portion, swing open the ignitor. After service is complete, be sure to fasten down the ignitor.

Figure 27: Cad Cell Location

J.CHECK FOR CLEAN CUT OFF OF BURNER.

1.AIR IN THE OIL LINE between fuel unit and nozzle will compress when burner is on and will expand when burner stops, causing oil to squirt from nozzle at low pressure as burner slows down and causing nozzle to drip after burner stops. Usually cycling the burner operation about 5 to 10 times will rid oil line of this air.

2.IF NOZZLE CONTINUES TO DRIP, repeat Paragraph J, Step 1. If this does not stop the dripping, remove cutoff valve and seat, and wipe both with a clean cloth until clean, then replace

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Contents Price $3.00 Important Information Please Read this page Carefully Page Table of Contents General InformationCL3 Thru CL5 Water Boiler Less Tankless Heater Boiler Dimensions Minimum Chimney Size Approx. Water Rating data II. Installation Instructions Remove CrateRemoval of Boiler from Skid Inspect Combustion Target Wall and Combustion Chamber LinerInstallation/Removal of Drawer Assembly Electrode Setting Recommended Boiler Piping for Series Loop Hot Water System Connect Field Wiring Connect Supply and Return Piping to Heating SystemSteam Boiler Water BoilerOxygen Contamination Schematic Tankless Heater Piping Tankless Heater Data Recommended Smokepipe Arrangement Chimney Requirements Fuel Units and OIL Lines Single stage units 3450 rpm two pipe systemsSequence of Operation Wiring Diagram, Water without Tankless Heater, Riello Burner Sequence of Operation Page Sequence of Operation Page III. Indirect Water Heater Piping Indirect Water Heater Piping on CL Series Water BoilerLubrication IV. Operating and Service InstructionsDisplay Readout LEd error codes OperationHigh Limit Controller Remove GUN AssemblyLOW Limit and Circulator Controller Open ALL OIL Line Valves Adjust OIL Burner Before StartingStart OIL Burner Adjust OIL Burner While Operating CAD Cell Location and ServiceCheck for Clean CUT OFF of Burner Flame FailureCheckout Procedure Test ControlsPrimary Relay Test Remove JumperMaintenance and Service Instructions Water Boilers Hints on Combustion Excessive MAKE-UP WaterSuction Line Leaks High Altitude Installations VI. Boiler Cleaning Clean TOP of Boiler SectionsClean the Firebox Reassemble BoilerAvoid Breathing Fiber Particulates and Dust Trouble Shooting Carlin 40200 Oil Primary Control Carlin 40200 OIL Primary ControlVII. Repair Parts Bare Boiler Assembly Exploded View Boiler Assembly Jacket Assembly Exploded View CL3 Thru CL5 Water Boilers Trim and Controls CL3 Thru CL5 Steam Boilers Trim and Controls Beckett OIL Burner Parts List Beckett OIL Burner Part NOS. for CL Series Boilers VIII. Low Water Cut Off Lwco WhenBeckett AFG Riello OIL Burner Part Numbers for CL Series BOILERS  Service Record Service Record Service Record Page Limited Warranties

F3, F5, 40 Series, CL Series specifications

Energy Tech Laboratories has made significant strides in innovation and sustainability with its well-regarded CL Series, 40 Series, F5, and F3 product lines. Each series is designed to provide scalable energy solutions tailored to meet diverse industry demands while promoting efficiency and environmental responsibility.

The CL Series stands out for its compact design and modular construction. It is ideal for small to medium-sized enterprises looking to optimize energy consumption. One of the primary features of the CL Series is its advanced energy management system, which uses real-time data analytics to help users monitor and analyze their energy usage patterns. Additionally, it is equipped with a regenerative braking technology that captures and reuses energy, making it exceptionally efficient.

In contrast, the 40 Series is targeted towards larger industrial applications. This series boasts high-capacity energy storage solutions and integrates seamlessly with existing systems. One of its most remarkable features is its adaptive load management system, which intelligently distributes power based on real-time demand, ensuring maximum efficiency and minimal waste. The 40 Series is also built with robust safety protocols, including fire suppression systems and advanced fault detection technologies.

The F5 model is engineered for ultimate performance. It incorporates cutting-edge battery technology that enhances energy density, resulting in longer operational life and reduced maintenance costs. Its real-time monitoring capabilities offer users the ability to track performance metrics from anywhere, further enabling proactive decision-making. Additionally, the F5 features a modular battery design, allowing for easy upgrades and expansions as energy needs grow.

Finally, the F3 series exemplifies the future of energy technology with its innovative approach to renewable energy integration. The F3 is designed to work with solar and wind energy systems, leveraging advanced algorithms to maximize energy capture from these sources. Users benefit from its intelligent grid interface, which allows for efficient energy distribution within microgrid configurations.

In summary, Energy Tech Laboratories’ CL Series, 40 Series, F5, and F3 combine robust engineering and innovative technologies to address the varying energy needs of users. With features like real-time monitoring, adaptive load management, and renewable energy integration, these product lines not only enhance operational efficiency but also contribute to a sustainable energy future. As industries increasingly look towards improving energy practices, these series stand out as relevant, viable solutions in the evolving landscape of energy technology.
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