Energy Tech Laboratories 40 Series, F3, F5 manual Trouble Shooting Carlin 40200 Oil Primary Control

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Trouble Shooting CARLIN 40200 Oil Primary Control

CARLIN 40200 OIL PRIMARY CONTROL

Also refer to Model EZ-1/2/3 Oil Burner - Instruction Manual (Form #MNEZ123) for additional information.

1.Burner (control) will not come on.

a.No power to control.

b.Control is in lockout. Press reset button for one

(1) second.

c.CAD cell seeing light.

d.CAD assembly defective.

e.Control motor relay is stuck closed (see note below).

2.Burner (control) will light, then shut down after a short time, then restart after one (1) minute.

a.CAD cell is defective.

b.Air leaking into oil line causing flame out.

c.Defective nozzle causing flame to be erratic.

d.Excessive airflow or draft causing flame to be erratic.

e.Excessive back pressure causing flame to be erratic.

3.Control locks out after Trial For Ignition (TFI).

a.No oil to burner.

b.Shorted electrodes.

c.Nozzle clogged.

d.Airflow too high.

e.Ignitor module defective.

f.CAD cell defective.

g.Oil valve stuck open or closed.

Note: The Safety Monitoring Circuit (SMC) is designed to provide lockout in the event of a stuck or welded motor relay.

NOTICE

If flame is not established within 15 seconds of oil valve actuation (known as Trial For Ignition [TFI]) lockout will occur. Lockout is indicated by a red LED solid-on located on the oil primary control.

Latch-up will occur if the control locks-out three (3) times during a call for heat. This is indicated by red and amber LED's solid-on.

CARLIN OIL BURNER PART NUMBERS FOR CL SERIES BOILERS

NOTE: When ordering parts always give the serial and model numbers shown on the boiler and burner.

Refer to Carlin Model EZ-1/2/3 Oil Burner-Instruction Manual (Form #MNEZ123) for an exploded view of the burner and a list of spare parts.

For replacement Carlin oil burner parts, contact your wholesaler or the burner manufacturer:

CCT, Carlin Combustion Technology, Inc.

70 Maple Street

East Longmeadow, MA 01028

Telephone: (413) 525-7700

Facsimile: (413) 525-8306

TROUBLE SHOOTING RIELLO 40 SERIES

Not Applicable to Riello 40 Series Burner, refer to Models F3 and F5 Installation Manual, Riello 40 Series Residential Oil Burners (C6501010 or Model

F10 Installation Manual, Riello 40 Series Residential Oil Burners (2902554) or contact burner manufacturer.

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Contents Price $3.00 Important Information Please Read this page Carefully Page Table of Contents General InformationCL3 Thru CL5 Water Boiler Less Tankless Heater Boiler Dimensions Minimum Chimney Size Approx. Water Rating data II. Installation Instructions Remove CrateRemoval of Boiler from Skid Inspect Combustion Target Wall and Combustion Chamber LinerInstallation/Removal of Drawer Assembly Electrode Setting Recommended Boiler Piping for Series Loop Hot Water System Connect Field Wiring Connect Supply and Return Piping to Heating SystemWater Boiler Steam BoilerOxygen Contamination Schematic Tankless Heater Piping Tankless Heater Data Recommended Smokepipe Arrangement Chimney Requirements Fuel Units and OIL Lines Single stage units 3450 rpm two pipe systemsSequence of Operation Wiring Diagram, Water without Tankless Heater, Riello Burner Sequence of Operation Page Sequence of Operation Page III. Indirect Water Heater Piping Indirect Water Heater Piping on CL Series Water BoilerIV. Operating and Service Instructions LubricationDisplay Readout LEd error codes OperationRemove GUN Assembly High Limit ControllerLOW Limit and Circulator Controller Adjust OIL Burner Before Starting Open ALL OIL Line ValvesStart OIL Burner Adjust OIL Burner While Operating CAD Cell Location and ServiceCheck for Clean CUT OFF of Burner Flame FailureCheckout Procedure Test ControlsPrimary Relay Test Remove JumperMaintenance and Service Instructions Water Boilers Excessive MAKE-UP Water Hints on CombustionSuction Line Leaks High Altitude Installations VI. Boiler Cleaning Clean TOP of Boiler SectionsClean the Firebox Reassemble BoilerAvoid Breathing Fiber Particulates and Dust Trouble Shooting Carlin 40200 Oil Primary Control Carlin 40200 OIL Primary ControlVII. Repair Parts Bare Boiler Assembly Exploded View Boiler Assembly Jacket Assembly Exploded View CL3 Thru CL5 Water Boilers Trim and Controls CL3 Thru CL5 Steam Boilers Trim and Controls Beckett OIL Burner Parts List Beckett OIL Burner Part NOS. for CL Series Boilers VIII. Low Water Cut Off Lwco WhenBeckett AFG Riello OIL Burner Part Numbers for CL Series BOILERS  Service Record Service Record Service Record Page Limited Warranties

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