Energy Tech Laboratories F3 Test Controls, Checkout Procedure, Primary Relay Test, Remove Jumper

Page 29

and readjust oil pressure. If dripping or after burn persist replace fuel pump.

K.TEST CONTROLS.

WARNING

Before installation of the boiler is considered complete, the operation of all boiler controls must be checked, particularly the primary control and high limit control.

1.CHECK THERMOSTAT OPERATION. Raise and lower thermostat setting as required to start and stop burner.

2.VERIFY PRIMARY CONTROL SAFETY FEATURES using procedures outlined in Instructions furnished with control or instructions as follows:

CHECKOUT PROCEDURE

a.Check wiring connections. Close line switch. Check power at control.

PRIMARY RELAY TEST

b.Disconnect cad cell leads from quick connects on underside at primary control. Reset safety switch.

c.Set controller to call for heat. Burner should start.

d.Jumper the quick connect terminals within 15 to 30 seconds. Burner should run.

e.Remove the quick connect terminals jumper. Burner shuts down in approximately 15 to 60 seconds.

f.If burner operates as described, relay is good. If not, install new relay.

CAD CELL TEST (see Figure 27)

g.Open line switch. Clean cell face and see that cell is securely in socket. Reconnect leads. Reset safety switch.

h.Close line switch. If burner starts and runs beyond safety switch cut-out time, cell is good. If not, install new cell.

3.WARNING — Check High Limit Control

— Jumper Thermostat Terminals. Allow burner to operate until shut-down by limit. Installation is not considered complete until this check has been made.

REMOVE JUMPER.

4.Check low water cut off control with water level at normal water line (see Figures 1C and 1D). Raise thermostat setting to allow burner to operate. Open boiler drain to allow water level to drop to bottom of sight glass until burner operation is shut-down by low water cut-off.

Close boiler drain and refill to normal water line. Burner should automatically restart during fill.

Lower thermostat setting.

5.CHECK OPERATING CONTROL on boiler equipped with tankless heaters. With burner off, draw hot water until burner starts, then turn off hot water and check burner shut-down.

IF CONTROLS DO NOT MEET REQUIREMENTS AS OUTLINED ABOVE, REPLACE CONTROL AND REPEAT CHECK-OUT PROCEDURES.

29

Page 28 Page 30
Image 29
Page 28 Page 30
Contents Price $3.00 Important Information Please Read this page Carefully Page General Information Table of ContentsCL3 Thru CL5 Water Boiler Less Tankless Heater Boiler Dimensions Minimum Chimney Size Approx. Water Rating data Remove Crate II. Installation InstructionsRemoval of Boiler from Skid Inspect Combustion Target Wall and Combustion Chamber LinerInstallation/Removal of Drawer Assembly Electrode Setting Recommended Boiler Piping for Series Loop Hot Water System Connect Supply and Return Piping to Heating System Connect Field WiringOxygen Contamination Water BoilerSteam Boiler Schematic Tankless Heater Piping Tankless Heater Data Recommended Smokepipe Arrangement Chimney Requirements Single stage units 3450 rpm two pipe systems Fuel Units and OIL LinesSequence of Operation Wiring Diagram, Water without Tankless Heater, Riello Burner Sequence of Operation Page Sequence of Operation Page Indirect Water Heater Piping on CL Series Water Boiler III. Indirect Water Heater PipingDisplay Readout IV. Operating and Service InstructionsLubrication Operation LEd error codesLOW Limit and Circulator Controller Remove GUN AssemblyHigh Limit Controller Start OIL Burner Adjust OIL Burner Before StartingOpen ALL OIL Line Valves CAD Cell Location and Service Adjust OIL Burner While OperatingCheck for Clean CUT OFF of Burner Flame FailureTest Controls Checkout ProcedurePrimary Relay Test Remove JumperMaintenance and Service Instructions Water Boilers Suction Line Leaks Excessive MAKE-UP WaterHints on Combustion High Altitude Installations Clean TOP of Boiler Sections VI. Boiler CleaningClean the Firebox Reassemble BoilerAvoid Breathing Fiber Particulates and Dust Carlin 40200 OIL Primary Control Trouble Shooting Carlin 40200 Oil Primary ControlVII. Repair Parts Bare Boiler Assembly Exploded View Boiler Assembly Jacket Assembly Exploded View CL3 Thru CL5 Water Boilers Trim and Controls CL3 Thru CL5 Steam Boilers Trim and Controls Beckett OIL Burner Parts List Beckett OIL Burner Part NOS. for CL Series Boilers When VIII. Low Water Cut Off LwcoBeckett AFG Riello OIL Burner Part Numbers for CL Series BOILERS  Service Record Service Record Service Record Page Limited Warranties

F3, F5, 40 Series, CL Series specifications

Energy Tech Laboratories has made significant strides in innovation and sustainability with its well-regarded CL Series, 40 Series, F5, and F3 product lines. Each series is designed to provide scalable energy solutions tailored to meet diverse industry demands while promoting efficiency and environmental responsibility.

The CL Series stands out for its compact design and modular construction. It is ideal for small to medium-sized enterprises looking to optimize energy consumption. One of the primary features of the CL Series is its advanced energy management system, which uses real-time data analytics to help users monitor and analyze their energy usage patterns. Additionally, it is equipped with a regenerative braking technology that captures and reuses energy, making it exceptionally efficient.

In contrast, the 40 Series is targeted towards larger industrial applications. This series boasts high-capacity energy storage solutions and integrates seamlessly with existing systems. One of its most remarkable features is its adaptive load management system, which intelligently distributes power based on real-time demand, ensuring maximum efficiency and minimal waste. The 40 Series is also built with robust safety protocols, including fire suppression systems and advanced fault detection technologies.

The F5 model is engineered for ultimate performance. It incorporates cutting-edge battery technology that enhances energy density, resulting in longer operational life and reduced maintenance costs. Its real-time monitoring capabilities offer users the ability to track performance metrics from anywhere, further enabling proactive decision-making. Additionally, the F5 features a modular battery design, allowing for easy upgrades and expansions as energy needs grow.

Finally, the F3 series exemplifies the future of energy technology with its innovative approach to renewable energy integration. The F3 is designed to work with solar and wind energy systems, leveraging advanced algorithms to maximize energy capture from these sources. Users benefit from its intelligent grid interface, which allows for efficient energy distribution within microgrid configurations.

In summary, Energy Tech Laboratories’ CL Series, 40 Series, F5, and F3 combine robust engineering and innovative technologies to address the varying energy needs of users. With features like real-time monitoring, adaptive load management, and renewable energy integration, these product lines not only enhance operational efficiency but also contribute to a sustainable energy future. As industries increasingly look towards improving energy practices, these series stand out as relevant, viable solutions in the evolving landscape of energy technology.
Top Page Image Contents