Energy Tech Laboratories 40 Series, F3, CL Series, F5 II. Installation Instructions, Remove Crate

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II. Installation Instructions

A.REMOVE CRATE

1.Remove all fasteners at crate skid.

2.Lift outside container and remove all other inside protective spacers and bracing. Remove miscellaneous steam or water trim carton.

3.Using hand truck or pipe rollers under skid, move boiler into position along side installation site.

B.REMOVAL OF BOILER FROM SKID

1.Boiler is secured to base with 4 carriage bolts, 2 on left side and 2 on right side. See Figure 3. Remove all bolts.

Figure 3: Removal of Boiler From Skid

2.Tilt boiler to right and to rear. Using right rear leg as pivot, rotate boiler 90° in a clockwise direction, and lower left side of boiler to floor. Tilt boiler and remove crate skid. Care should be exercised to prevent damage to jacket or burner.

C.MOVE BOILER TO PERMANENT POSITION by sliding or walking.

D.INSPECT COMBUSTION TARGET WALL AND COMBUSTION CHAMBER LINER

1.OPEN FLAME OBSERVATION DOOR AND/ OR BURNER SWING DOOR on front of boiler.

Use flashlight to inspect target wall secured to rear section with silastic sealant. Inspect ceramic fiber blanket secured to floor of boiler with water glass adhesive. If either is damaged they must be replaced.

E.INSPECT NOZZLE, ELECTRODES INSERTION DEPTH AND TURBULATOR SETTING/CHANGE FIRING RATE: Refer also to Model F3 & F5 Installation Manual, Riello 40 Series Residential Oil Burners (C6501010) or Model F10 Installation Manual, Riello 40 Series Residential Oil Burners (2902554).

1.PACKAGED CL™ Series boilers are shipped with the highest input oil nozzle installed in the burner.

Oil nozzles for lower firing rates are shipped loose for the CL3 through CL5 models, attached to the burner. Select the proper oil nozzle for the installation. The lower input nozzle will provide greater boiler efficiency. However, boiler output will be reduced. Refer to Table 2 for firing rates.

If the higher rate is desired, inspect the installed nozzle and assure that the nozzle is the correct size and type as specified in Tables 9 and 9A of this manual.

If a lower input is desired, remove the nozzle which was factory installed. Locate the lower firing rate nozzle that is supplied loose. Confirm the nozzle is the proper size and type for the lower firing rate as specified in Tables 9 and 9A of this manual.

Install the proper nozzle in the burner nozzle adaptor.

2.On the Beckett AFG Burner, use the following procedure to complete the inspection, check the settings and to change the nozzle to a lower firing rate:

a.Loosen two (2) igniter latching screws, rotate tabs and swing open igniter about hinge.

b.Loosen knurled nut and disconnect copper connector tube.

c.Remove nozzle line electrode assembly.

d.If high firing rate is desired, confirm the nozzle is the proper size and type, refer to Table 9, then proceed to Item i. below.

e.If a lower input is desired, remove the nozzle that was factory installed.

f.Remove Beckett MD(V1) or MB(L1) head.

g.Locate the desired nozzle. Refer to Table 9 for proper nozzle. The nozzle must be securely installed to assure leak free joints between the nozzle and adapter. When installing the nozzle, be careful not to bump or move the burner electrodes.

NOTE: On the CL3-091 (0.65 GPH) burner application, a low firing rate baffle is required. Baffle is shipped loose with nozzles. Install baffle per Beckett Instruction included with baffle.

h.Reinstall Beckett MD(V1) or MB(L1) Head.

i.Inspect and measure burner electrodes. Refer to Figure 25 for the proper electrode setting. Readjust electrode setting to the proper dimensions if necessary. Refer to Figure 25.

j.Reinstall nozzle line electrode assembly.

k.Connect copper connector tube.

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Contents Price $3.00 Important Information Please Read this page Carefully Page Table of Contents General InformationCL3 Thru CL5 Water Boiler Less Tankless Heater Boiler Dimensions Minimum Chimney Size Approx. Water Rating data II. Installation Instructions Remove CrateRemoval of Boiler from Skid Inspect Combustion Target Wall and Combustion Chamber LinerInstallation/Removal of Drawer Assembly Electrode Setting Recommended Boiler Piping for Series Loop Hot Water System Connect Field Wiring Connect Supply and Return Piping to Heating SystemOxygen Contamination Water BoilerSteam Boiler Schematic Tankless Heater Piping Tankless Heater Data Recommended Smokepipe Arrangement Chimney Requirements Fuel Units and OIL Lines Single stage units 3450 rpm two pipe systemsSequence of Operation Wiring Diagram, Water without Tankless Heater, Riello Burner Sequence of Operation Page Sequence of Operation Page III. Indirect Water Heater Piping Indirect Water Heater Piping on CL Series Water BoilerDisplay Readout IV. Operating and Service InstructionsLubrication LEd error codes OperationLOW Limit and Circulator Controller Remove GUN AssemblyHigh Limit Controller Start OIL Burner Adjust OIL Burner Before StartingOpen ALL OIL Line Valves Adjust OIL Burner While Operating CAD Cell Location and ServiceCheck for Clean CUT OFF of Burner Flame FailureCheckout Procedure Test ControlsPrimary Relay Test Remove JumperMaintenance and Service Instructions Water Boilers Suction Line Leaks Excessive MAKE-UP WaterHints on Combustion High Altitude Installations VI. Boiler Cleaning Clean TOP of Boiler SectionsClean the Firebox Reassemble BoilerAvoid Breathing Fiber Particulates and Dust Trouble Shooting Carlin 40200 Oil Primary Control Carlin 40200 OIL Primary ControlVII. Repair Parts Bare Boiler Assembly Exploded View Boiler Assembly Jacket Assembly Exploded View CL3 Thru CL5 Water Boilers Trim and Controls CL3 Thru CL5 Steam Boilers Trim and Controls Beckett OIL Burner Parts List Beckett OIL Burner Part NOS. for CL Series Boilers VIII. Low Water Cut Off Lwco WhenBeckett AFG Riello OIL Burner Part Numbers for CL Series BOILERS  Service Record Service Record Service Record Page Limited Warranties

F3, F5, 40 Series, CL Series specifications

Energy Tech Laboratories has made significant strides in innovation and sustainability with its well-regarded CL Series, 40 Series, F5, and F3 product lines. Each series is designed to provide scalable energy solutions tailored to meet diverse industry demands while promoting efficiency and environmental responsibility.

The CL Series stands out for its compact design and modular construction. It is ideal for small to medium-sized enterprises looking to optimize energy consumption. One of the primary features of the CL Series is its advanced energy management system, which uses real-time data analytics to help users monitor and analyze their energy usage patterns. Additionally, it is equipped with a regenerative braking technology that captures and reuses energy, making it exceptionally efficient.

In contrast, the 40 Series is targeted towards larger industrial applications. This series boasts high-capacity energy storage solutions and integrates seamlessly with existing systems. One of its most remarkable features is its adaptive load management system, which intelligently distributes power based on real-time demand, ensuring maximum efficiency and minimal waste. The 40 Series is also built with robust safety protocols, including fire suppression systems and advanced fault detection technologies.

The F5 model is engineered for ultimate performance. It incorporates cutting-edge battery technology that enhances energy density, resulting in longer operational life and reduced maintenance costs. Its real-time monitoring capabilities offer users the ability to track performance metrics from anywhere, further enabling proactive decision-making. Additionally, the F5 features a modular battery design, allowing for easy upgrades and expansions as energy needs grow.

Finally, the F3 series exemplifies the future of energy technology with its innovative approach to renewable energy integration. The F3 is designed to work with solar and wind energy systems, leveraging advanced algorithms to maximize energy capture from these sources. Users benefit from its intelligent grid interface, which allows for efficient energy distribution within microgrid configurations.

In summary, Energy Tech Laboratories’ CL Series, 40 Series, F5, and F3 combine robust engineering and innovative technologies to address the varying energy needs of users. With features like real-time monitoring, adaptive load management, and renewable energy integration, these product lines not only enhance operational efficiency but also contribute to a sustainable energy future. As industries increasingly look towards improving energy practices, these series stand out as relevant, viable solutions in the evolving landscape of energy technology.
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