A.O. Smith VB/VW- 1000, VB/VW- 750 instruction manual Water Temperature Regulation, Risk of Scalds

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Water Temperature Regulation

HOT WATER CAN SCALD: Boilers are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes washing, dish washing and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than oth- ers. These include the elderly, children, the infirm or physically/ mentally disabled. If anyone using hot water in your home fits into one of theses groups or if there is a local code or state law requiring a specific temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve should be used at the hot water taps used by these people or at the hot water supply tank. Mixing valves are available at plumbing supply or hardware stores. Fol- low the manufacturer’s instructions for installation of the valves. Before changing the thermostat setting on the hot water system controller, see Table 8.

Hot water temperatures required for automatic dishwasher and laundry use can cause scald burns resulting in serious personal injury and/or death. The temperature at which injury occurs varies with the person’s age and time of exposure. The slower response time of children, aged or disabled persons increases the hazards to them. Never allow small children to use a hot water tap, or to draw their own bath water. Never leave a child or disabled person unattended in a bathtub or shower.

The boiler should be located in an area that is inaccessible to the general public.

Never allow small children to use a hot water tap or to draw their own bath water. Never leave a child or handicapped person unat- tended in a bathtub or shower.

TABLE 8. Risk of Scalds.

Water Temperature

Time to Produce 2nd & 3rd Degree

Burns on Adult Skin

 

 

 

Over 170°F (77°C)

Nearly instantaneous

 

 

160°F (71°C)

About 1/2 second

 

 

150°F (66°C)

About 1-1/2 seconds

 

 

140°F (60°C)

Less than 5 seconds

 

 

130°F (54°C)

About 30 seconds

 

 

120°F (49°C) or less

More than 5 minutes

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN OFF THE MAIN MANUAL GAS SHUTOFF VALVE TO THE APPLIANCE.

The operating temperature of the boiler must be maintained as follows:

120°F (49°C) or higher inlet water temperature to the boiler.

20°F(11°C)differentialbetweentheboiler’sinletandoutlet(e.g.120°F [49°C] inlet, 140°F [60°C] outlet minimum design temperatures).

If the inlet water temperature into the boiler is less than 120°F (49°C), adjustments on the water bypass and the outlet valves at the rear of the boiler, see Figures 14 and 15, are required; wait at least one minute between adjustments for the temperature to stabilize.

1)If necessary, throttle down (close) the water outlet gate/ball valve until the desired outlet water temperature (120°F [49°C] minimum) is reached. Wait one minute.

2)Note the outlet and inlet temperature indicator readings.

a)If the inlet water temperature is less than 120°F (49°C), open, in small increments, the bypass (balancing) valve until the minimum 120°F (49°C) inlet water temperature or 20°F (11°C) differential, whichever has the higher inlet temperature, is attained.

b)If the inlet water temperature is greater than 120°F (49°C) and the 20°F (11°C) differential is not present, close the bypass valve until the 20°F (11°C) differential is attained.

NOTE: It may be necessary to make further adjustments on the outlet and bypass valves until the desired inlet and outlet water temperatures are reached.

MANIFOLD PRESSURE CONNECTIONS

Take the manifold pressure, refer to Table 1, by removing the pipe plug and inserting a suitable 1/8” NPT hose barb for connection to the manometer/pressure gauge. Upon completion of measurements and adjustments, remove the hose barb and replace the pipe plug. Check for gas leaks and insure all connections are gas tight, see Figure 19..

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Contents Models Safe INSTALLATION, USE and Service General Safety Dimension and capacity data GAS and Electrical CharacteristicsRecovery Capacities Capacity and Flow dataContents IntroductionField Installed Components PrecautionsHigh Altitude Installations Grounding InstructionsControl Components Temperature Probes Water Temperature Limit ControlsON/OFF Switch Circulating PumpPanels and Covers Required AbilityLocation VB HOT Water Heating BOILERS, are shipped with a 50 psiLeveling Installtion ClearancesChemical Vapor Corrosion Air Requirements Breathing Hazard Carbon Monoxide GasOutdoorAir Through Two HorizontalDucts Outdoor Air Through Two OpeningsOutdoor Air Through One Opening Outdoor Air Through Two Vertical DuctsAir From Other Indoor Spaces Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentVenting System Using AL 29-4C Special Installation ConsiderationsConnecting Vent to Boiler Horizontal Installtion Requirements Vertical Installation RequirementsVenting Supports Vertical Termination Direct Vent Installation Requirements BELOW. Keep Clear of ALL ObstructionsDirect Vent Horizontal Direct Vent Using TWT with Vertical Intake General System installationHot Water Heating Hydronic Equipment Hard Water Conditions Remote Probe Installation ProcedureInternal Contaminants Thermal Expansion Closed SystemGas Connections Gas Supply Line SizingTypical PRIMARY, Secondary Piping ONE VF Model VW HOT Water Supply Boiler with Vertical Tank ONE VF Model VW HOT Water Supply Boiler with Horizontal Tank Wiring Suggested Pipe Size For Multiple Gas Appliances Natural Gas Suggested Pipe Size For Multiple Gas Appliances Propane GasWiring Diagram Connection DiagramPage VB/VW-500, 750 & 1000 Schematic Diagram Operation Filling and Purging of Heating Boiler InstallationFilling Hot Water Supply Boiler Installation Purging Gas LineWater Temperature Regulation Risk of ScaldsMCB/FCB Dipswitches MCB Ten Position DipswitchMCB Three position Dipswitch Lighting & Operation Instructions for Models VB/VW 500, 750 High Fire Setting Natural GAS AdjustmentSetting of the Test Mode PropaneInputs to MCB Temperature Setpoints System Control Algorithm Operating SequenceUIM Operating Procedures OperatingSetpointAdjustmentProcedure Description of FCB control statesHighLimitDifferentialSetpointAdjustment Procedure Fault Messages and Troubleshooting Guide UIM LED’sTroubleshooting Ignition System Fault Displayed Description Red LED LockoutTroubleshooting Gas Valve Preventative maintenanceMain Burner Combustion Air Filter Burner MaintenanceRelief Valve Blower CompartmentTube Cleaning Procedure Mechanical Removal of Deposits Venting MaintenanceHeatExchangerPreventativeMaintenance Replacement PartsPage Page Page Limited Warranty Tennessee Waltz Parkway, Ashland City, TN Phone