Hearth and Home Technologies CUMBGAP-PMH, CUMBGAP-MBK Baffle Removal & Installation

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			Cumberland Gap Wood Stove
			MAINTENANCE (Con'd)
			BRICK REPLACEMENT INSTRUCTIONS
			Brick Set Part Number: BRICK-7006				9.0"
The firebox of your Quadra-Fire Cumberland Gap is lined with high
quality firebrick which has exceptional insulating properties. There is						1-1/2"	2
no need for a grate, simply build a fire on the firebrick.							4-1/2"
1.	Be certain coals are completely cold. Remove all old brick and
						4-1/8"	1-1/4"
	ash from unit and vacuum out firebox.
2. Remove new brick set from box and lay out to diagram as
	shown.						1
3. Lay bottom bricks in unit.
4.	Install rear bricks on the top of the bottom bricks. Slide top of				2	2
	bricks under clip on back of firebox wall and push bottom of brick
					1
	back.				3	4	3
5.	Install side bricks. Slide top of brick under clips on side of firebox
					1
	and push the bottom of the brick until it is flush with the side of
					5	5	5
	the unit.				6		6
Use Part 832-0550 when		Nbr	Brick Size	Qty	1
					5		5
ordering individual brick.		1	9" x 4-1/2" x 1-1/4"	4	7
Provide brick dimension		2	9" x 4-1/2" x 1-1/4” with hole	2	5		5
or copy this page, mark			(see drawing)
		3	9” x 2-1/4" x 1-1/4"	2
the desired brick and							6-1/2"
		4	3" x 2-1/4" x 1-1/4"	1
take it to your authorized
		5	6-3/4" x 4-1/2"	7
dealer.
		6	6-1/2" x 4-1/4" angled	2		4-1/2"	6
			(see drawing)
		7	9" x 2" x 1-1/4"	1
			BAFFLE REMOVAL & INSTALLATION				2.0"

NOTE: The baffle in the Cumberland Gap is 2700° Fiber Board. Removing hardware exposed to combustion processes can be frustrating. If your reason for removing the baffle is simply to clean the chimney, you have alternatives which will save time and effort. Call a qualified chimney sweep or an authorized Quadra-Fire dealer for details.

1.Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container.

2.Remove ceramic blanket & baffle together

3.With a 3/16” Allen wrench, remove the front manifold tube retainer bolts on the air channel under the end of the front tube. See Figure 27A. NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them.

4.To remove manifold tube, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fiber board baffle, pull tube up over the air channel and out of hole at the other end.

5.Slide fiber board baffle forward to front of stove and straight out through door. See Figure 27B.

6.To install the fiber board baffle, repeat steps 2 through 4 in reverse.

7.The front manifold tube is shorter than the back two. It is IMPORTANT that they are replaced in the correct position or your stove will not operate properly.

8.Be sure the fiber board baffle and ceramic blanket are fully pushed back into position and the blanket is down flat. The front of the blanket should be flush with the front of the baffle.

Baffle Board

Push baffle board up slightly to allow room to turn the handle

Figure 27A

Ceramic Blanket

Baffle Board

Figure 27B

September 1, 2008 7006-188E Page 27