Hearth and Home Technologies EXCLAIM-36 Table of Contents, User Guide, Installer Guide

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WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Indicates practices which may cause damage to the fireplace or to property.

Table of Contents

Congratulations!

2

Warranty

4

1 Listing and Code Approvals

6

A.

Appliance Certification

6

B.

Non-Combustible Materials

6

C.

Combustible Materials

6

User Guide

2 Operating Instructions

7

A.

Your Fireplace

7

B.

Seasoned Wood

8

C.

Starting a Fire

8

D.

Grate

8

E.

Firescreen

8

F.

Flue Damper

8

G.

Refractory

8

H.

Glass Doors

9

I.

Outside Air (optional)

9

J.

Vented Gas Log Sets & Gas Log Lighters

9

K.

Optional Components

9

L.

Clear Space

9

M.

Wood Fuel

10

3

Maintainance and Service

11

 

A.

Disposal of Ashes

11

 

B.

Chimney Inspection/Cleaning

11

 

C.

Check Firebox Refractory

12

 

D.

Inspect Grate

12

 

E.

Glass Cleaning

12

4

Troubleshooting Guide

13

Installer Guide

5 Getting Started

14

A.

Typical Fireplace System

14

B.

Design and Installation Considerations

15

C.

Draft

15

D.

Negative Pressure

15

E.

Locating Fireplace & Chimney

16

F.

Tools and Supplies Needed

17

G.

Fireplace System Requirements

17

H.

Inspect Fireplace and Components

17

6 Framing & Clearances

18

A.

Select Fireplace Location

18

B.

Clearances

19

C.

Sidewalls/Surrounds

20

D.

Frame the Fireplace

20

7 Installation of Fireplace

21

A.

Things to Consider

21

B.

Unpack the Fireplace (EXCLAIM-36 only)

21

C.

Secure the Fireplace (EXCLAIM-36 only)

21

D.

Unpack the Fireplace (EXCLAIM-42 only)

21

E.

Position the Fireplace (EXCLAIM-42 only)

22

F.

Install the Refractory (EXCLAIM-42 only)

23

G.

Place Protective Metal Hearth Strips

24

H.

Level Fireplace

24

I.

Install Outside Air Kit

25

8 Chimney Assembly

26

A.

Chimney Requirements

27

B.

Using Offsets/Returns

28

C.

Assemble Chimney Sections

29

D.

Install Chimney Air Kit

29

E.

Install Ceiling Firestops

30

F.

Install Attic Insulation Shield

31

G.

Cut out Hole in Roof

32

H.

Complete Installation

32

I.

Install Flashing

32

J.

Chimney Termination Requirements

33

9 Chase Installations

34

A.

Construct the Chase

34

B.

Install Fireplace & Chimney

35

C.

Install Chase Top

35

D.

Install Termination Cap

36

10

Shrouds

38

 

A.

Radiation Shield

38

 

B.

Field Constructed Shrouds

38

11

Finishing

40

 

A.

Non-Combustible Materials

40

 

B.

Combustible Materials

40

 

C.

Hearth Extension

40

 

D.

Finishing Material

43

 

E.

Combustible Mantel

44

 

F.

Sidewalls/Surrounds

45

12

Accessories

46

 

A.

Gas Log/Lighter Provision

46

 

B.

Wood Burning Inserts

46

13

Reference Materials

47

 

A.

Fireplace Dimensions

47

 

B.

Optional Components

48

 

C.

Chimney Components

49

 

D.

Service Parts

53

 

E.

Contact Information

56

Heat & Glo • EXCLAIM-36, EXCLAIM-424013-251 Rev C • 11/08

3

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Contents Wood Burning Fireplace Hot screen/mesh and glass doors will cause burnsFire Risk Listing Label Information/Location GrateNumber Table of Contents Installer GuideUser Guide CONDITIONS, Exclusions & Limitation of Liability Warranty Hearth & Home Technologies Limited WarrantyHeat & Glo EXCLAIM-36, EXCLAIM-42 4013-251 Rev C 11/08 Combustible Materials Listing and Code ApprovalsAppliance Certification Non-Combustible MaterialsOperating Instructions Your FireplaceHot glass will cause burns Firescreen Seasoned WoodStarting a Fire GrateClear Space Glass DoorsVented Gas Log Sets & Gas Log Lighters Optional ComponentsWood Fuel Creosote Formation and Need for Removal Maintainance and ServiceChimney Inspection/Cleaning Disposal of AshesFrequency As desired Glass CleaningCheck Firebox Refractory Inspect GrateStart Fire Problems Possible Cause Solution Troubleshooting GuideTypical Fireplace System Getting StartedDesign and Installation Considerations DraftNegative Pressure Frequently open doors Central heat outlets or returns Locating Fireplace & ChimneyTools and Supplies Needed Fireplace System RequirementsInspect Fireplace and Components Select Fireplace Location Framing & ClearancesClearances to Combustible Materials ClearancesFrame the Fireplace Sidewalls/SurroundsUnpack the Fireplace EXCLAIM-36 only Installation of FireplaceUnpack the Fireplace EXCLAIM-42 only Things to ConsiderRemoving Smoke Shield Position the Fireplace EXCLAIM-42 onlyGAS Knockout Install the Refractory EXCLAIM-42 onlyLevel Fireplace Place Protective Metal Hearth StripsYES Install Outside Air KitChimney Assembly Height of Chimney Components Chimney RequirementsExample Using Offsets/ReturnsAssemble Chimney Sections Install Chimney Air KitInstalling the Ceiling Firestop Install Ceiling Firestops330 mm Install Attic Insulation ShieldCut out Hole in Roof Complete InstallationInstall Flashing Following steps should be skipped if using a chaseFlat Roofs Chimney Termination RequirementsConstruct the Chase Chase InstallationsInstall Chase Top Install Fireplace & ChimneyST1175/ST475 Square Termination Cap Install Termination CapTCT1175 Terra Cotta Cap Open Top Shroud TR11/TR11T caps require radiation shield ShroudsRadiation Shield Field Constructed ShroudsRoofed Style Shroud radiation shield required Mailbox Style Shroud radiation shield requiredFinishing Hearth Extension= 1/k x inches of thickness Hearth Extension Construction Raised Hearth Extension FramingFlush Hearth Extension Framing Non-combustible SealantNoncombustible Facing Finishing MaterialCombustible Mantel 19 3/4 502 mm Gas Code, Ansi Z223.1 AccessoriesGas Log/Lighter Provision Wood Burning InsertsReference Materials Fireplace DimensionsEXCLAIM-36 EXCLAIM-42 Catalog # Chimney Components15-1/4 387 mm 15-3/4 400 mm CT56 Chase Top LDS33/LDS46 Decorative Shroud EXCLAIM-36H, EXCLAIM-36T Service PartsEXCLAIM-42H, EXCLAIM-42T This page intentionally left blank Do not Discard this Manual