Hearth and Home Technologies 5100-I installation instructions General Installation Procedure

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R

5100-I WOOD INSERT

GENERAL INSTALLATION PROCEDURE

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

Install liner, if required, for your chosen installation.

Attach metal warning plate to the back of the fireplace with screws or nails.

Set appliance on the hearth (See Hearth Requirements page 5 and Support Kit information on page 16.

Complete the vent connection required for your installation type.

Relocate plate for Outside Air (Required for Mobile Home Installation). See page 13. Attach Panel Set to insert and install Trim Set. See page 15.

Position unit into fireplace leaving width enough for fiberglass batting to be inserted around face seal.

Work unit securely into the fireplace using sheet metal shims if leveling bolts are needed. See Figure 12B on page 12.

Remove all labels from glass prior to building first fire.

Ensure that plated surfaces are cleaned prior to building first fire. See page 20.

Read Operation Instructions found on pages 18 and 19.

IF INSTALLING THIS MODEL TO A MASONRY CHIMNEY, ALWAYS BE SURE THE CHIMNEY IS IN GOOD CONDITION AND THAT IT MEETS THE MINIMUM STANDARDS OF THE NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) STANDARD 211. A FACTORY BUILT CHIMNEY MUST BE 6 INCH (152mm) UL 103 HT AND ULC S629.

THIS APPLIANCE IS MADE WITH A 6 INCH (152mm) DIAMETER CHIMNEY CONNECTOR AS THE FLUE COLLAR ON THE UNIT. CHANGING THE DIAMETER OF THE CHIMNEY CAN AFFECT DRAFT AND CAUSE POOR PERFORMANCE. IT IS NOT RECOMMENDED TO USE OFFSETS OR ELBOWS AT ALTITUDES ABOVE 4000 FEET ABOVE SEA LEVEL OR WHEN THERE ARE OTHER FACTORS THAT AFFECT FLUE DRAFT.T SEE PAGE 5.

CAUTION: THIS APPLIANCE IS HOT WHILE IN OPERATION AND MAY REMAIN SO UP TO 40 MINUTES AFTER THERE IS NO FUEL IN THE FIREBOX. IF THIS APPLIANCE IS IN A HIGH TRAFFIC AREA OR CHILDREN MAY BE NEAR, IT IS RECOMMENDED THAT YOU PURCHASE A DECORATIVE BARRIOR TO GO IN FRONT OF THE APPLIANCE.

ALTERNATE FLOOR PROTECTION WORKSHEET

How to determine if alternate floor protection materials are acceptable:

All floor protection must be non-combustible (i.e., metals, brick, stone, mineral fiber boards, etc.). Any organic materials (i.e., plastics, wood paper products, etc.) are combustible and must not be used. The floor protection specified includes some form of thermal designation such as R-value (thermal resistance) or k-factor (thermal conductivity).

PROCEDURE:

1. Convert specification to R-value:

 

 

 

 

1

x T

R-value given - no conversion needed.

 

 

K-factor is given with a required thickness (T) in inches:

R =

 

 

 

K x 12

k-factor is given with a required thickness (T) in inches: R =

1

x T

r-factor is given with a required thickness (T) in inches: R =

 

 

 

k

 

 

 

 

 

 

 

 

 

2.Determine the R-value of the proposed alternate floor protector.

i.Use the formula in step (1) to convert values not expressed as “R”.

ii.For multiple layers, add R-values of each layer to determine overall R-value.

3.If the overall R-value of the system is greater than the R-value of the specified floor protector, the alternate is acceptable.

EXAMPLE: The specified floor protector should be 3/4 inch thick material with a k-factor of 0.84. The proposed alternate is 4” brick with an r-factor of 0.2 over 1/8” mineral board with a k-factor of 0.29.

 

 

1

 

=

1

 

x 0.75 = 0.893

Step (a): Use formula above to convert specification to R-value.

R = k x T

.84

 

 

 

 

 

 

Step (b): Calculate R of proposed system. 4" brick of r = 0.2, therefore:

1/8" mineral board of k = 0.29, therefore:

Rbrick = 0.2 x 4 = 0.431

Rmineral board

=

1

x 0.125 = 0.431

0.29

 

 

 

 

 

 

 

 

 

Rtotal = Rbrick + Rmineral board = 0.8 + 0.431 = 1.231

Step (c): Compare proposed system Rtotal of 1.231 to specified R of 0.893. Since proposed system Rtotal is greater than required, the system is acceptable.

 

2

o

 

 

 

 

 

 

 

Btu(ft)

2

o

 

1

 

 

 

 

 

 

 

 

 

 

R =

(ft )(hr)(

F)

k = Btu(in) = K x 12

K =

2

r = (ft

)(hr)(

F)=

k

 

Btu

 

 

2

o

F)

 

 

ft (hr)(oF)

(Btu)(in)

 

 

 

 

 

ft

(hr)(

 

 

 

January 30, 2004

250-1960 Rev B

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Contents Wood Insert Dan Henry Wood InsertWood Insert Safety & Overview of Appliance Side View TOP ViewThermal Protection USA & Canada Wood Insert Clearances to CombustiblesListings Installation RecommendationsChimney HEIGHT/DRAFT Alternate Floor Protection Worksheet General Installation ProcedureChimney TOP View Chimney RequirementsOvalizing Round Stainless Steel Liners Chimney HeightInstallations Into Zero Clearance Fireplaces in Mobile Homes Masonry Fireplace Using DIRECT-CONNECT Method Installation OptionsFactory Built Zero Clearance Fireplace USA Installatons onlyUSE of Leveling Bolts Installation in CanadaSecuring Liner to Chimney Ring Blower Operation Outside AIR InstallationBlower Cord Location Wiring Diagram Blower Replacement InstructionsFAN Speed Control ADJUSTMENT, if Necessary Panel and Trim SET Installation Zero Clearance Adjustable Trim SUPPORT, 2 to Building a Fire OverfiringWood Selection and Storage FAN Operating Instructions Wood Insert Operating TipsASH Removal Story of the Three Burning Stages AIR Quality and Your QUADRA-FIRE InsertMaintenance Baffle Brick Removal & Installation Brick Replacement InstructionsService Parts AccessoriesAppliances Lifetime Warranty Rev B January 30