LG Electronics LA120CPI, LA120HPO, LA090HPO, LA120CPO Air Purging, Air purging with vacuum pump

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Air purgingd

AIR PURGING

AirPurging

Air purging

The air and moisture remaining in the refrigerant system have undesirable effects as indicated below.

1.Pressure in the system rises.

2.Operating current rises.

3.Cooling(or heating) efficiency drops.

4.Moisture in the refrigerant circuit may freeze and block capillary tubing.

5.Water may lead to corrosion of parts in the refrigeration system.

Therefore, after evacuating the system, take a leak test for the piping and tubing between the indoor and outdoor unit.

Air purging with vacuum pump

1. Preparation

Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.

2. Leak test

• Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.

CAUTION: Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close.

Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap.

CAUTION: To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.

1.Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves.

Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.

2.After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.

Indoor unit

Outdoor unit

Manifold valve

Pressure

 

gauge

Hi

Lo

Charge hose

Nitrogen gas cylinder(in vertical standing position)

Service Manual 29

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Contents Room Air Conditioner Table of Contents Installation Safety PrecautionsDo not use damaged power cords, plugs, or a loose socket Install the panel and the coverOperation Do not install the product on a defective installation standDo not place a heater or other When flammable gas leaks, turnDo not use the product in a tight Sounds, odors, or smoke comesThat water is drained away prop Keep level even when installingDo not use the product for spe Product when removingCial purposes, such as preserv Ing foods, works of art, etc. It is aIt is not sanitary and could cause DisuseOutlet while the air conditioner is Indoor Unit DimensionsSymbols Used in this Manual 9k, 12k Models Outdoor UnitModels Product SpecificationsInstallation Tools InstallationInstallation Parts Installation Map This Product Contains R-410A Refrigerant Confirm The RefrigerantSelect the best Location Rooftop InstallationsIndoor unit Outdoor unitPiping Length and Elevation Oil trap should be installed every 16.4~23feets 5~7 metersOpen panel front Preparing Work for InstallationCover pipe and cover side remove Drain hose junctionCase of nothing wrong, connect Pipe and the wire. Refer to installationFixing Indoor Unit Flaring Work Flaring work and connection of pipingCheck Connecting the PipingIndoor Foamed polyethylene or equivalent is recommendedIndoor unit tubing Flare nut Pipings Wrap the insulation material around the connecting portionBad case For right piping. Follow the instruction below Good caseConnection of Piping -Outdoor Connecting the Cables How to connect wiring to the terminals Connection method of the connecting cableExampleConnecting the cable between indoor unit and outdoor unit Drain piping Checking the DrainageTo check the drainage Forming the Piping Air purging with vacuum pump Air PurgingAir purging Finishing the job Soap water methodEvacuation Charging Panel Front Assembly Test Running Prepare remote controllerSettlement of outdoor unit Evaluation of the performancePump Down Pump Down ProcedureHow to replace picture & photograph Functions OperationChaos Swing Mode Time delay Safety ControlCooling Operation Mode Function of main controlAuto Operation for Cooling Auto Operation Electronic control modeAuto Operation for Heatingonly Heating Model Healthy DehumidificationAuto Operation for Dehumidificationonly Heating Model Hot-Start Control Heating Operation Modeonly Heating ModelHeating Mode with the Sleep Modeonly Heating Model Cooling or Heating Mode with Sleep Mode Auto ControlCooling Mode with the Sleep Mode Forced Operation Auto restartCooling Heat pump Model Test operationDisplay Function Signal ReceptorSelf-diagnosis Function Operation Indication LampsNd F Button Remote Control OperationsControls To remove the Control Box DisassemblyTo remove the Grille from the Chassis To remove the Motor To remove the Evaporator. Remove hole tubing holdeBefore removing the Turbo Fan Heat Pump/Cooling Only SeriesIndoor Unit Schematic DiagramHeat Pump Series/ Cooling Only Series Outdoor Unit No A20999A PCB ASSEMBLY, Main Top View Bottom View Indoor Unit P.W.B. AssemblyNo A20901C PCB ASSEMBLY, Main Top View Bottom View Outdoor Unit P.W.B. AssemblyDisplay P.W.B. ASM No A20921A PCB AssemblyWiring Diagram Outdoor UnitCooling Only Models, & Heating Models Refrigeration Cycle Diagram Troubleshooting GuidePiping Length and Elevation Way Valve ProcedurePumping Down Air purging of the charge hoseRe-air purging Gas leakage Balance refrigerant of the 3-way valveAll amount of refrigerant leaked EvacuationAfter Evacuation Gas ChargingConnect the charge hose to the charging cylinder Purge the air from the charge hoseMethod of using equation Method of using graphAccording to Indoor & Outdoor Temperature Additional gas chargingTrouble analysis Cycle PartsProduct does not operate at all Electronic Parts 9k modelProduct is not operate with the remote controller Compressor/Outdoor Fan are unable to drive Nector When indoor Fan does not operateWhen Vertical Louver does not operate When a comunication error occurs Indoor Unit Phenomena in case of connecting errorOutdoor Unit RY-COMP-B Voltage of Connectors according to Indoor Fan SpeedIndoor Unit Exploded ViewOutdoor Unit Parts ListIndoor Replacement Parts ListParts ListOutdoor December No A20926C