State Industries warranty GAS Piping, Vent Diameter GPV -540A, 650A & 740A

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5.Attach a properly sized length of Selkirk Metalbestos model PS or model G venting to the exhaust vent adapter using the inner vee bands, see Figures 7 and 7B on page 10.

6.Fill the grooves in both inner vee bands with high-temp silicone sealant, Dow Corning 736 or equivalent.

7.Position the inner vee bands around the inner pipe flanges and tighten the screws securing the bands.

8.Align the outer channel band with the outer pipe grooves and tighten the screws securing the bands.

9.Repeat steps 6-8 for each successive pipe length until the venting reaches the heater.

10.Follow the manufacturer’s instructions for proper support and guide spacing for horizontal runs of pipe, see Table 6.

TABLE 6.

Vent Diameter

S

F

8” - GPV -540A, 650A & 740A

15’ 3”

7’ 6”

S = Maximum spacing between two guides or a support and a guide in either a vertical or horizontal direction.

F = Maximum height above a guide or support for free standing system above a roof or parapet wall.

11.Use an expansion joint between any two fixed points in the exhaust venting system wherever the expansion may exceed 1/4”. Selkirk Metalbestos model PS and model G venting will expand by one inch per 100°F in gas temperature per 100 feet of vent length. The expansion can be calculated by the following formula:

Expansion,

=

Vent length between

x

5    

Inches

two fixed points, feet

100

 

 

If the expansion calculated is greater than 1/4”, an expansion joint must be used between the two fixed points.

12.Attach the flue reducer included in the exhaust vent hood package to the flue collar on the heater.

13.Attach the flue reducer to the vent system using a seal ring.

Attach this ring to the venting using the inner vee bands as outlined in Steps 5-7.

14.Attach 8” air-intake connector to intake vent hood collar. It may be necessary to use a slip-slip coupling to fit the pipe to the intake vent hood.

15.Attach 8” air-intake connector back to the 6” burner air inlet with 8” x 6” reducer. Prime and cement each joint to assure gas-tight construction.

16.Seal all joints at the vent hoods with silicone sealant. Also seal the joints at the flue collar and air inlet adapter. Joint on the exhaust side must be sealed with high-temp silicone sealant, Dow Corning 736 or equivalent.

WARNING

PRIMERS AND CEMENTS ARE EXTREMELY FLAMMABLE, AND MUST NOT BE STORED OR USED NEAR HEAT OR OPEN FLAME. ALLOW ADEQUATE CURING TIME BEFORE OPERATING HEATER.

DRAIN VALVE AND ACCESS PANELS

The heaters are equipped with a 3/4” NPT drain valves mounted above and to the left of the burner.

An access panel is located above and to the right of the burner, see Figure 8. This panel covers the cleanout opening in the tank which is sealed by a gasket and cover. Another cleanout access panel is located towards the back of the heater.

FIGURE 8.

GAS PIPING

Contact your local gas service company to ensure that adequate gas service is available and to review applicable installation codes for your area.

Size the main gas line in accordance with Table 9 and 9A. Minimum required gas supply pipe size is 1 1/4”. The figures shown are for straight lengths of pipe at 0.5 in. w.c. pressure drop, which is considered normal for low pressure systems. Note that fittings such as elbows and tees will add to the pipe pressure drop.

TABLE 9

MAXIMUM CAPACITY OF PIPE IN CUBIC FEET OF GAS PER HOUR

(Based upon a Pressure Drop of 0.5 inch Water Column and 0.5 Specific Gravity Gas and max. gas press. of .5 psig)

LENGTH

 

 

 

 

 

 

 

 

 

IN

 

 

Nominal Iron Pipe Sizes, Inches

 

 

FEET

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

4”

10

175

360

680

1400

2100

3960

6300

11000

23000

20

120

250

485

950

1460

2750

4360

7700

15800

30

97

200

375

770

1180

2200

3520

6250

12800

40

82

170

320

660

990

1900

3000

5300

10900

50

73

151

285

580

900

1680

2650

4750

9700

60

66

138

260

530

810

1520

2400

4300

8800

70

61

125

240

490

750

1400

2250

3900

8100

80

57

118

220

460

690

1300

2050

3700

7500

90

53

110

205

430

650

1220

1950

3450

7200

100

50

103

195

400

620

1150

1850

3250

6700

125

44

93

175

360

550

1020

1650

2950

6000

150

40

84

160

325

500

950

1500

2650

5500

175

37

77

145

300

460

850

1370

2450

5000

200

35

72

135

280

430

800

1280

2280

4600

 

 

 

 

 

 

 

 

 

 

11

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Contents Models GPG/GPV-540A, 650A and 740A Foreword ROUGH-IN DimensionsGeneral Safety Information Table of ContentsExtended NON-USE Periods FeaturesUncrating Installation InstructionsDishwashing Machine Requirement Required AbilityVenting Hard WaterClearances AIR RequirementsVent Connections Barometric Draft Control AssemblyVertical Venting for GPG Models Horizontal SIDE-WALL Venting For GPV ModelsVent Terminal LOCATIONS-EXHAUST Vent System InstallationVent Terminal LOCATIONS-INTAKE Direct Venting for GPV ModelsDirect Vent System Installation Vent Diameter GPV -540A, 650A & 740A GAS PipingSources of Ignition for this Purpose GAS Meter Size City Gases onlyGAS Pressure Regulation GAS ValvesSystem Connections Water Line ConnectionsRelief Valve Circulating Pump Wiring Diagram Installation DiagramsWiring Diagram for Tempered Water Loop if Used Circulating Pump Wiring Diagram Page Manifold Kits Filling Heater WiringStart UP PurgingPage Page For Your Safety Read Before Lighting Sequence of Operation Page Premix LOW NOx Burner Exploded View for GPG Models Premix LOW NOx Burner Exploded View for GPV Models General Information MaintenanceLime Scale Removal DrainingSediment Removal Checklist and Service Water Leakage is Suspected TroubleshootingWater is TOO HOT Water Heater Makes SoundsBurner Lockout Once in a While Motor will not RUNGAS Fails to Shut OFF Noisy Burner OperationModel GPG/GPV Limited Warranty Replacement Parts List Part List for GPG Burner Assembly Lindahl Parkway, Ashland City, TN Phone 800-821-2017 Fax

740A, 540A, 650A specifications

State Industries is well-known for its high-quality water heating solutions, and among its product lineup, the 650A, 540A, and 740A models stand out for their advanced features and technology. Each of these models cater to different needs, making them versatile choices for both residential and commercial applications.

The State Industries 650A model is designed for efficient hot water delivery, featuring a powerful heating element that ensures rapid heating of water. It has an impressive recovery rate, which is crucial for homes with higher hot water demands. The 650A also integrates a robust insulation system that minimizes heat loss, ensuring energy efficiency. With a capacity of 65 gallons, it is perfectly suited for larger households or small commercial setups.

Next in the lineup is the 540A model, which strikes a balance between performance and size. With a capacity of 54 gallons, this model is ideal for medium-sized homes. It employs advanced heating technology that significantly reduces energy consumption while providing consistent hot water supply. The 540A is also equipped with a user-friendly digital interface that allows homeowners to monitor temperatures and set preferences with ease. Additionally, it features durable construction materials, promoting longevity and reliability in everyday use.

Finally, the 740A model offers the highest capacity of the three, boasting an extensive 74-gallon storage tank. This model is particularly advantageous for larger families or businesses that require substantial hot water availability. Similar to the 650A, the 740A employs advanced insulation techniques, ensuring that energy loss is minimized. It's also equipped with smart technology that allows for remote monitoring and adjustment, providing convenience for busy homeowners.

All three models utilize high-efficiency heating elements and are designed for easy installation and maintenance. They incorporate safety features such as temperature and pressure relief valves to ensure safe operation. Moreover, these units are built to meet or exceed industry standards, making them a reliable choice for anyone looking to invest in a hot water solution. Overall, State Industries continues to lead the market with innovative products like the 650A, 540A, and 740A, catering to diverse hot water needs with efficiency and reliability.