State Industries 740A, 540A Installation Instructions, Dishwashing Machine Requirement, Uncrating

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Continued manual resetting of high limit control, preceded by higher than usual water temperature is evidence of high limit switch operation. The following are possible reasons for high limit switch operation.

A malfunction in the thermostatic controls would allow the gas valve to remain open causing water temperature to exceed the thermostat setting. The water temperature would continue to rise until high limit switch operation.

An improper thermostat setting for a short repetitive usage pattern may lead to a stacking effect. This causes a temperature gradient increasing from the bottom to the top of the tank. It is possible that the water at the high limit switch sensor could reach its maximum temperature before the water temperature at the thermostat reaches the dial setting, causing the high limit switch to activate.

A warming of ambient conditions associated with seasonal change could magnify the stacking process described above to the point where high limit switch operation would occur.

Contact your dealer or servicer if continued high limit switch operation occurs.

DISHWASHING MACHINE REQUIREMENT

All dishwashing machines meeting the National Sanitation Foundation requirements are designed to operate with water flow pressures between 15 and 25 pounds per square inch. Flow pressures above 25 pounds per square inch, or below 15 pounds per square inch, will result in improperly sanitized dishes. Where pressures are high, a water pressure reducing or flow regulating control valve should be used in 180°F (82°C) line to the dishwashing machine, and should be adjusted to deliver water between these limits.

The National Sanitation Foundation also recommends circulation of 180°F (82°C) water. Where this is done, the circulation should be very gentle so that it does not cause any unnecessary turbulence inside the water heater. The circulation should be just enough to provide 180°F (82°C) water at the point of take-off to the dishwashing machine. Adjust flow by means of the plug cock in the circulating line.

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR SUPPLY, VENTING, GAS SUPPLYAND ELECTRICAL WORKARE REQUIRED. NOTE: AUTHORIZED START-UP IS REQUIRED.

UNCRATING

The heater is shipped in standard form for vertical venting with a barometric draft control assembly in a separate carton.

Optional horizontal vent models are shipped with one (1) exhaust vent hood and one (1) flue reducer in a separate carton. Optional direct vent models are shipped with two (2) vent hoods in separate cartons. The exhaust vent hood carton contains one (1) exhaust vent hood and one (1) flue reducer. The intake vent hood carton contains one (1) intake vent hood and one (1) inlet adapter. All parts should be installed as received without alteration.

LOCATING THE HEATER

When installing the heater, consideration must be given to proper location. Location selected should be as close to the stack chimney as practicable, with adequate air supply and as centralized with the piping system as possible.

WARNING

THERE ISARISK IN USING FUEL BURNINGAPPLIANCES SUCH AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED, OPERATED OR REPAIRED. FLAMMABLE VAPORS ARE HEAVY AND TRAVEL ALONG THE FLOOR AND MAY BE IGNITED BY THE HEATER’S IGNITER OR MAIN BURNER FLAMES CAUSING FIRE OR EXPLOSION. SOME LOCAL CODES PERMIT OPERATION OF GAS APPLIANCES IF INSTALLED 18 INCHES OR MORE ABOVE THE FLOOR. THIS MAY REDUCE THE RISK IF LOCATION IN SUCH AN AREA CANNOT BE AVOIDED.

THE HEATER SHALLBE LOCATED OR PROTECTED SO IT IS NOT SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE.

WARNING

FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST NEVER BE PLACED ON ORADJACENT TO THE HEATER. OPEN CONTAINERS OF FLAMMABLE MATERIAL SHOULD NOT BE STORED OR USED IN THE SAME ROOM WITH THE HEATER.

THE HEATER MUST NOT BE LOCATED IN AN AREA WHERE IT WILL BE SUBJECT TO FREEZING.

LOCATE IT NEAR A FLOOR DRAIN. THE HEATER SHOULD BE LOCATED IN AN AREA WHERE LEAKAGE FROM THE HEATER OR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE ADJACENT AREA OR TO LOWER FLOORS OF THE STRUCTURE.

WHEN SUCH LOCATIONS CANNOT BE AVOIDED, A SUITABLE DRAIN PAN SHOULD BE INSTALLED UNDER THE HEATER. Such pans should be fabricated with sides at least 2” (50.8 mm) deep, with length and width at least 2” (50,8 mm) greater than the diameter of the heater and must be piped to an adequate drain.

THE PAN MUST NOT RESTRICT COMBUSTION AIRFLOW.

Water heater life depends upon water quality, water pressure and the environment in which the water heater is installed. Water heaters are sometimes installed in locations where leakage may result in property damage, even with the use of a drain pan piped to a drain. However, unanticipated damage can be reduced or prevented by a leak detector or water shut-off device used in conjunction with a piped drain pan. These devices are available from some plumbing supply wholesalers and retailers, and detect and react to leakage in various ways:

Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected.

Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan.

Water supply shut-off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater.

Devices that will turn off the gas supply to a gas water heater while at the same time shutting off its water supply.

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Contents Models GPG/GPV-540A, 650A and 740A Foreword ROUGH-IN DimensionsGeneral Safety Information Table of ContentsExtended NON-USE Periods FeaturesDishwashing Machine Requirement Installation InstructionsRequired Ability UncratingClearances Hard WaterAIR Requirements VentingVertical Venting for GPG Models Barometric Draft Control AssemblyHorizontal SIDE-WALL Venting For GPV Models Vent ConnectionsVent Terminal LOCATIONS-EXHAUST Vent System InstallationVent Terminal LOCATIONS-INTAKE Direct Venting for GPV ModelsDirect Vent System Installation Vent Diameter GPV -540A, 650A & 740A GAS PipingGAS Pressure Regulation GAS Meter Size City Gases onlyGAS Valves Sources of Ignition for this PurposeSystem Connections Water Line ConnectionsRelief Valve Circulating Pump Wiring Diagram Installation DiagramsWiring Diagram for Tempered Water Loop if Used Circulating Pump Wiring Diagram Page Manifold Kits Start UP Heater WiringPurging FillingPage Page For Your Safety Read Before Lighting Sequence of Operation Page Premix LOW NOx Burner Exploded View for GPG Models Premix LOW NOx Burner Exploded View for GPV Models General Information MaintenanceLime Scale Removal DrainingSediment Removal Checklist and Service Water is TOO HOT TroubleshootingWater Heater Makes Sounds Water Leakage is SuspectedBurner Lockout Once in a While Motor will not RUNGAS Fails to Shut OFF Noisy Burner OperationModel GPG/GPV Limited Warranty Replacement Parts List Part List for GPG Burner Assembly Lindahl Parkway, Ashland City, TN Phone 800-821-2017 Fax

740A, 540A, 650A specifications

State Industries is well-known for its high-quality water heating solutions, and among its product lineup, the 650A, 540A, and 740A models stand out for their advanced features and technology. Each of these models cater to different needs, making them versatile choices for both residential and commercial applications.

The State Industries 650A model is designed for efficient hot water delivery, featuring a powerful heating element that ensures rapid heating of water. It has an impressive recovery rate, which is crucial for homes with higher hot water demands. The 650A also integrates a robust insulation system that minimizes heat loss, ensuring energy efficiency. With a capacity of 65 gallons, it is perfectly suited for larger households or small commercial setups.

Next in the lineup is the 540A model, which strikes a balance between performance and size. With a capacity of 54 gallons, this model is ideal for medium-sized homes. It employs advanced heating technology that significantly reduces energy consumption while providing consistent hot water supply. The 540A is also equipped with a user-friendly digital interface that allows homeowners to monitor temperatures and set preferences with ease. Additionally, it features durable construction materials, promoting longevity and reliability in everyday use.

Finally, the 740A model offers the highest capacity of the three, boasting an extensive 74-gallon storage tank. This model is particularly advantageous for larger families or businesses that require substantial hot water availability. Similar to the 650A, the 740A employs advanced insulation techniques, ensuring that energy loss is minimized. It's also equipped with smart technology that allows for remote monitoring and adjustment, providing convenience for busy homeowners.

All three models utilize high-efficiency heating elements and are designed for easy installation and maintenance. They incorporate safety features such as temperature and pressure relief valves to ensure safe operation. Moreover, these units are built to meet or exceed industry standards, making them a reliable choice for anyone looking to invest in a hot water solution. Overall, State Industries continues to lead the market with innovative products like the 650A, 540A, and 740A, catering to diverse hot water needs with efficiency and reliability.