Sterling Plumbing 882.00253.00 Standard Features, Mechanical Features, Electrical Features

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2-3 Standard Features

Mechanical Features

Time-fill Capability. The length of time allowed for material to drain from the station to its receiver. During this time, the controller does not attempt to deliver any more material to the station.

Volume-fill Capability. The length of time a station’s vacuum valve remains open to allow material to be drawn in. The vacuum valve will close when material covers the station’s volume-fill proximity sensor or this time elapses, whichever comes first.

Vent Valve Output. The vent valve protects the pump motor from damage during high vacuum conditions if an undetected failure of the vacuum switch should occur. The vent valve limits system vacuum by allowing a plunger in the valve to shift and vent the pump.

Closed-Loop Conveying. This feature allows material to be conveyed and processed without being contaminated by outside influences (such as dust, other materials, etc.).

Common Purge Valve Output Control for Each Pump. This feature allows any remaining material to be cleaned out of the vacuum pump or station.

Local Blowback Filter Cleaning Outputs. When this feature is enabled, the controller periodically sends compressed air backward through the pump’s air filter to dislodge accumulated dust and debris.

Electrical Features

115/1/60 supply voltage

24 VDC control voltage

Single-point power and ground connection

Non-fused disconnect switch, lockable

Branch circuit fusing

Fully accessible NEMA 12-style electrical control enclosure

Controller Features

Mitsubishi brick PLC icon based, 6” color touch screen controller

Monitors Station status and Pump status

Allows operator to transfer stations to a standby pump when a pump fails

Electronic time delay between pump startups to prevent an excessive power demand at your facility

4 –Pump 38-Station Controllers

Chapter 2: Functional Description

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Contents SCC 4-Pump 38-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Configurable Settings Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Controller Features Standard FeaturesMechanical Features Electrical FeaturesFail Safe Operation Optional FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Mounting the Control Panel InstallationMaking Control Panel Power Drop Wiring Connections UncratingConnecting the Control Panel to the Pump Package SetupConnecting the Control Panel to Vacuum Hoppers Default Station Status Screen Before Setup Setting the Number of Stations and the Number of PumpsSystem Setup Screen Setting Up Alarm SilencesSetting Up Stations Setting Up Pump StagingStation Operator Screen Before Setup Pump Status Screen Setting Up PumpsSetup Password Finishing Setup Setting Up PasswordsOperator Password Initial Startup Reviewing Station Status OperationOverview Basic TasksColor Label Description Pump Status Screen During Operation Reviewing Pump StatusLogging On and Logging Off Password Entry ScreenStarting and Stopping the System Enabling and Disabling Stations and PumpsStation Operator Screen Reviewing and Adjusting Basic Station SettingsAdjusting Convey Time and Dump Delay Navigating among the Station Operator Screens Activating and Stopping Priority Convey for a StationReviewing and Resetting a Pump Hour Meter Adjusting Advanced SettingsTransfer To Standby Pump Screen Transferring Stations to a Standby PumpTransfer To Standby Pump Button Silencing Alarms AlarmsReviewing Alarms Maintenance Options for Station Setup Configurable Settings# attempts before Name Description Options Default Special conveyAlarm No conveyIdle Time Options Options for Pump SetupProblem Possible Cause Solution TroubleshootingGeneral Troubleshooting Alarm message Possible cause Station AlarmsPump Alarms System AlarmsOptional Components WarrantyAppendix Quantity Part Number Description Drawings and DiagramsSpare Parts List Returned Material Policy Safety Tag InformationWarranty Returns Controller Safety TagsTechnical Assistance Contact Information Controller Identification Serial Number Tag

882.00253.00 specifications

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