Sterling Plumbing 882.00253.00 General Troubleshooting, Problem Possible Cause Solution

Page 40

Chapter 7: Troubleshooting

7-1 General Troubleshooting

Problem

Possible Cause

Solution

The control panel doesn’t light up

The control panel is not turned

Turn on the control panel.

at all

on.

 

 

Fuse/circuit breaker in the power

Replace/reset.

 

drop is blown/tripped.

 

 

Control power switch is broken.

Replace.

The touch screen display doesn’t

Fuse in display is blown.

Replace.

come on when the control panel

Loose wiring to display.

Repair.

is powered up.

 

 

Display is faulty.

Replace.

 

A pump package doesn’t run,

The motor overload has tripped.

Reset the overload and check

even though it is on-line and its

 

the motor for the proper amp

indicator is lit.

 

draw on tag.

 

Main fuse in power drop or

Replace the fuse.

 

optional fused disconnect has

 

 

blown.

 

 

Motor contact is faulty.

Repair or replace as required.

A vacuum receiver is being by-

The vacuum receiver is off-line.

Use the controller to put the

passed in the loading cycle.

 

vacuum receiver on-line.

 

The convey time for the vacuum

Use the controller to enter a

 

receiver is set to zero.

longer convey time.

 

The field-installed station bypass

Normal operation. Set the switch

 

switch is simulating a Bin Full

so the vacuum receiver is back in

 

condition.

the loading sequence.

 

The field-installed station bypass

Repair, replace, or re-wire.

 

switch is bad or mis-wired.

 

 

The vacuum receiver was

Repeat the setup procedure.

 

assigned to the wrong pump

 

 

during setup.

 

Vacuum receivers are overfilling.

Conveying times are too long

Time the vacuum receiver (s)

 

(Time Fill Mode only).

during loading, and set the

 

 

conveying times to a few

 

 

seconds less.

 

Maximum conveying times are

Check proximity sensors for

 

too long, and the PLC does not

proper operation and proper

 

recognize the Vacuum Receiver

wiring to the PLC. Repair as

 

Full Proximity Switch(es).

needed. Reset the conveying

 

 

times to a reasonable value, and

 

 

adjust as needed.

4 –Pump 38-Station Controllers

Chapter 7: Troubleshooting

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Contents SCC 4-Pump 38-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Configurable Settings How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation Making Control Panel Power Drop Wiring ConnectionsUncrating Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers SetupConnecting the Control Panel to the Pump Package Setting the Number of Stations and the Number of Pumps Default Station Status Screen Before SetupSetting Up Alarm Silences System Setup ScreenSetting Up Pump Staging Setting Up StationsStation Operator Screen Before Setup Setting Up Pumps Pump Status ScreenFinishing Setup Setting Up Passwords Setup PasswordOperator Password Initial Startup Operation OverviewBasic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Pump Status Screen During OperationPassword Entry Screen Logging On and Logging OffEnabling and Disabling Stations and Pumps Starting and Stopping the SystemReviewing and Adjusting Basic Station Settings Station Operator ScreenAdjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a Station Navigating among the Station Operator ScreensAdjusting Advanced Settings Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Transfer To Standby Pump ScreenTransfer To Standby Pump Button Reviewing Alarms AlarmsSilencing Alarms Maintenance Configurable Settings Options for Station SetupName Description Options Default Special convey AlarmNo convey # attempts beforeOptions for Pump Setup Idle Time OptionsGeneral Troubleshooting TroubleshootingProblem Possible Cause Solution Station Alarms Pump AlarmsSystem Alarms Alarm message Possible causeAppendix WarrantyOptional Components Spare Parts List Drawings and DiagramsQuantity Part Number Description Safety Tag Information Warranty ReturnsController Safety Tags Returned Material PolicyController Identification Serial Number Tag Technical Assistance Contact Information

882.00253.00 specifications

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