Sterling Plumbing 882.00253.00 specifications Optional Features, Safety Devices and Interlocks

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2-4 Optional Features

Options marked with “*” indicate options that can be factory installed or retrofitted in the field.

230/1/50 Operation. Required to operate with a 230/1/50 supply voltage.

Audible/visual alarm. Alarm light and horn assembly that can be remote mounted and wired into the controller to indicate an alarm condition.

Ethernet Capability. Enables controller to be connect to an ethernet network.

Line Filter/Surge Suppressor. Recommended for additional protection of electronic control components.

2-5 Safety Devices and Interlocks

This section includes information on safety devices and procedures that are inherent to the Controller. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment.

At the completion of this section, the operator and maintenance personnel will be able to do the following:

•Identify and locate specific safety devices.

•Understand the proper use of the safety devices provided.

•Describe the function of the safety device.

Safety Circuit Standards

Safety circuits used in industrial systems protect the operator and maintenance personnel from dangerous energy. They also provide a means of locking out or isolating the energy for servicing equipment.

Various agencies have contributed to the establishment of safety standards that apply to the design and manufacture of automated equipment. The Occupational Safety and Health Administration (OSHA) and the Joint Industrial council (JIC) are just a few of the organizations that have joined with the plastics industry to develop safety standards.

Every effort has been made to incorporate these standards into the design of the conveying system; however, it is the responsibility of the personnel operating and maintaining the equipment to familiarize themselves with the safety procedures and the proper use of any safety devices.

Fail Safe Operation

If a safety device or circuit should fail, the design must be such that the failure causes a “Safe” condition. As an example, a safety switch must be a normally open switch. The switch must be held closed with the device it is to protect. If the switch fails, it will go to the open condition, tripping out the safety circuit.

At no time should the safety device fail and allow the operation to continue for example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run.

4 –Pump 38-Station Controllers

Chapter 2: Functional Description

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Contents SCC 4-Pump 38-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Configurable Settings Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation Making Control Panel Power Drop Wiring ConnectionsUncrating Mounting the Control PanelSetup Connecting the Control Panel to Vacuum HoppersConnecting the Control Panel to the Pump Package Setting the Number of Stations and the Number of Pumps Default Station Status Screen Before SetupSetting Up Alarm Silences System Setup ScreenSetting Up Pump Staging Setting Up StationsStation Operator Screen Before Setup Setting Up Pumps Pump Status ScreenFinishing Setup Setting Up Passwords Setup PasswordOperator Password Initial Startup Operation OverviewBasic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Pump Status Screen During OperationPassword Entry Screen Logging On and Logging OffEnabling and Disabling Stations and Pumps Starting and Stopping the SystemReviewing and Adjusting Basic Station Settings Station Operator ScreenAdjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a Station Navigating among the Station Operator ScreensAdjusting Advanced Settings Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Transfer To Standby Pump ScreenTransfer To Standby Pump Button Alarms Reviewing AlarmsSilencing Alarms Maintenance Configurable Settings Options for Station SetupName Description Options Default Special convey AlarmNo convey # attempts beforeOptions for Pump Setup Idle Time OptionsTroubleshooting General TroubleshootingProblem Possible Cause Solution Station Alarms Pump AlarmsSystem Alarms Alarm message Possible causeWarranty AppendixOptional Components Drawings and Diagrams Spare Parts ListQuantity Part Number Description Safety Tag Information Warranty ReturnsController Safety Tags Returned Material PolicyController Identification Serial Number Tag Technical Assistance Contact Information

882.00253.00 specifications

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