State Industries SUF100150, SUF100199 manual Control Sequence Typical ALL Models

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ULTRAFORCE COMMERCIAL GAS WATER HEATER

SUF 120 thru 400 SERVICE HANDBOOK

CONTROL SEQUENCE (TYPICAL ALL MODELS)

TYPICAL SEQUENCE

1.When the control is powered it should display “waiting for connection” and “UIM v2.06”*. The manufacturer and unit model will be next. The next display will include water temperature, temperature setting and heater status.

* This number may change as software revisions are made.

2. The control performed selected system diagnostic

checks immediately upon power up. This includes

confirming the proper state of the air/gas switches and

ECO limit device and powered anodes.

3. If the control determines that the actual water

temperature inside the tank is below the programmed

temperature set-point less the differential, a call for

heat is activated.

4. If all checks are successfully passed, the

combustion blower is energized for the pre-purge

cycle.

5. When the pre-purge cycle is complete, power is

applied to the igniter element for the igniter warm-up

period.

6. At the conclusion of the igniter warm-up period, the

gas valve will open, allowing gas to enter the burner

chamber.

7. The igniter will remain on for a short predetermined

10.The combustion blower will run for the duration of the post purge cycle to purge the system of all combustion gases. When the post purge cycle is complete, the blower is de-energized and will coast to a stop.

11.The control will now enter the idle state while continuing to monitor the internal tank water temperature and the state of other system devices. If the temperature drops below the set-point value less differential, the control will automatically return to step 2 and repeat the entire operating cycle.

time period, then will be turned off.

8. The control will monitor the flame sense probe to

confirm a flame is present. If a flame is not verified

within predetermined time period, the gas valve will

immediately be closed, and the blower will continue to

run for approximately 30 seconds inter-purge. The

control will try for ignition two more times before

lockout.

9. If a flame is confirmed, the control will enter the

heating mode where it will continue heating the tank

water until the set point temperature plus differential is

reached. At this point, the gas valve is closed and the

control enters the post-purge cycle.

Blow er icon

indicates

pow er to the

blow er

Check mark in the box indicates the blow er proving sw itch contacts are made

Flame icon indicates burner is ignited and that flame has been sensed.

State Water Heaters – Technical Training Department 20

Ashland City, Tennessee © 2009

Servicing should only be performed by a Qualified Service Agent

198152-002

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Contents Service Handbook Ultraforce Commercial GAS Water Heater Table of ContentsQualifications IntroductionDigital Multimeter Tools RequiredGeneral Information GAS Pressure SpecificationsHigh Altitude Installations SUF 120 Adjustment Procedure GAS Pressure SUF120 and 150 ModelsGAS Orifice High Altitude InstallationSUF 300,400 High Altitude Adjustment SUF 300,400Installation Tips SUF 300 Vent Length Table Equivalent Feet Meters 120 through Venting Tables SUF 120Venting Tables SUF 300,400 Vent Length Table Equivalent Feet Meters 300,400Venting ALL Models Single Pipe Power Vent Using Room AIR Venting ALL Models TWO Pipe Direct Vent Using Outside AIR Vent Termination Direct Vent ALL Models Direct Venting ALL Models Status Description Icon Control Overview ALL ModelsDisplay Adjusting Tank Temperature Operating SET Point DifferentialChanging the Display Units Fault and Warning Conditions Advanced Diagnostic Information Access to the Current Fault or Warning Viewing Information About the Water Heater Control Sequence Typical ALL Models Control Sequence Flow Chart Remove these Screws to release Cover Controls Central Control Board CCBControls GAS Valve SUF Important Note High Altitude Installation SUF 120 thru 400 Service Handbook Controls GAS Valve SUF 199Supply gas pressure Orifice Chart SUF 300,400 Controls GAS Valve , Orifice CHART- SUF300,400Blocked Outlet Proving Switch Controls Pressure Switches ALL ModelsTop View of Pressure Switches Blocked Inlet Pressure Switch Odel Pressure Controls Pressure Switches SUF 300,400Ultraforce Commercial GAS Water Heater HOT Surface Igniter / Flame Sensor / Control Timing Control TimingFlame Sensor Model Blower Speed Control SUF 199Ground HOT Neutral Blower Motor Wires Black White REDAI1 LI1 LI2 LI3 LI4Voltage Frequency Speed Instructions VFD Model Variable Frequency Drive Blower Speed and Pressure ReadingsSUF 400Wiring Diagram SUF 120 Wiring Diagram SUF Tennessee Waltz Parkway Ashland City, TN