State Industries SUF100150, SUF100199 manual High Altitude Installation, GAS Orifice

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ULTRAFORCE COMMERCIAL GAS WATER HEATER

SUF 120 thru 400 SERVICE HANDBOOK

INSTALLATION QUICK TIPS - SUF 199 AND 250 GAS PRESSURE

ADJUSTMENT PROCEDURE:

GAS PRESSURE

SUF 199 AND 250 MODELS

IMPORTANT NOTE

THE SUF 199 AND 250 MODELS INCORPORATE A NEW GAS CONTROL, WHICH OPERATES AT A MANIFOLD PRESSURE OF 0"W.C. (0 kPa) FOR BOTH NATURAL AND PROPANE GAS. SEE THE GAS PRESSURE CHART ON PAGE 4. THESE MODELS ARE CONFIGURED PRIOR TO BEING SHIPPED FROM THE FACTORY AND NO ADJUSTMENTS ARE NECESSARY PRIOR TO STARTUP. THE CONTROLLER MONITORS THE AIR FLOW AND MAKES ADJUSTMENTS TO THE FAN SPEED WHICH IN EFFECT CONTROLS THE AMOUNT OF GAS FLOW. THEREFORE, THE UNIT WILL SELF ADJUST TO ACQUIRE THE CORRECT AMOUNT OF INPUT.

"Supply gas pressure to the water heater must not exceed a maximum of 10.5" w.c. (295kPa) for natural gas, or 14" w.c. (3.45 kPa) for propane. The minimum supply gas pressure is 4.8" w.c. (1.20 kPa) for natural gas and 8.5" w.c. (2.12 kPa) for propane gas."

Once the unit is installed and filled with water and the inlet pressures confirmed, simply turn the switch "on" and observe operation. Cycle the unit "off" and "on" several times to ensure proper operation.

HIGH ALTITUDE INSTALLATION

The SUF 199 and 250 models are suitable for installation up to 10,100 feet above sea level with no adjustments.

GAS ORIFICE

The SUF 199 and 250 models do not have a natural gas orifice. A .230” orifice is used on LP gas models.

Venturi

Gasket

w/o orifice

Gas Control Without Orifice

Natural Gas

Venturi Gasket w/ LP Gas Orifice (.230” Brass)

Gas Control with .230” LP Orifice

A supply gas pressure

regulator

(service regulator) must be installed on

the gas supply line within 10' (305 cm)

of the unit.

 

 

 

State Water Heaters – Technical Training Department 6

Ashland City, Tennessee © 2009

Servicing should only be performed by a Qualified Service Agent

198152-002

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Contents Service Handbook Ultraforce Commercial GAS Water Heater Table of ContentsQualifications IntroductionDigital Multimeter Tools RequiredGeneral Information GAS Pressure SpecificationsHigh Altitude Installations SUF 120 Adjustment Procedure GAS Pressure SUF120 and 150 ModelsGAS Orifice High Altitude InstallationSUF 300,400 High Altitude Adjustment SUF 300,400Installation Tips SUF 300 Vent Length Table Equivalent Feet Meters 300,400 Venting Tables SUF 120Vent Length Table Equivalent Feet Meters 120 through Venting Tables SUF 300,400Venting ALL Models Single Pipe Power Vent Using Room AIR Venting ALL Models TWO Pipe Direct Vent Using Outside AIR Vent Termination Direct Vent ALL Models Direct Venting ALL Models Status Description Icon Control Overview ALL ModelsDisplay Adjusting Tank Temperature Operating SET Point DifferentialChanging the Display Units Fault and Warning Conditions Advanced Diagnostic Information Access to the Current Fault or Warning Viewing Information About the Water Heater Control Sequence Typical ALL Models Control Sequence Flow Chart Remove these Screws to release Cover Controls Central Control Board CCBControls GAS Valve SUF Important Note High Altitude Installation SUF 120 thru 400 Service Handbook Controls GAS Valve SUF 199Supply gas pressure Orifice Chart SUF 300,400 Controls GAS Valve , Orifice CHART- SUF300,400Blocked Outlet Proving Switch Controls Pressure Switches ALL ModelsTop View of Pressure Switches Blocked Inlet Pressure Switch Odel Pressure Controls Pressure Switches SUF 300,400Ultraforce Commercial GAS Water Heater Control Timing HOT Surface Igniter / Flame Sensor / Control TimingFlame Sensor Model Blower Speed Control SUF 199LI1 LI2 LI3 LI4 Blower Motor Wires Black White REDGround HOT Neutral AI1400 Variable Frequency Drive Blower Speed and Pressure ReadingsVoltage Frequency Speed Instructions VFD Model SUFWiring Diagram SUF 120 Wiring Diagram SUF Tennessee Waltz Parkway Ashland City, TN