State Industries GPO 86-199 Check List and Service Information, Electrical Wiring Replacement

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MANIFOLD KIT COMMERCIAL OIL FIRED WATER HEATERS

Precision cut type "L" all copper State manifold kits assure water flow balance of all units. Without this balance, the full water heating and storage potential of the system cannot be achieved. Plus, the units with the higher water flow may have a shortened life. Unions and T & P valves shown in piping diagrams are not included in the manifold kits.

Dimensions shown are for minimum space occupied by complete assemblies. Service space in front of units must be added.

DANGER:

TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURES AT

FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 10. IF

HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE

BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT WATER SUPPLIED

TO FIXTURES.

THREE UNIT MANIFOLD KIT (PART NO. 78693)

TWO UNIT MANIFOLD KIT (PART NO. 78692)

FOUR UNIT MANIFOLD KIT (PART NO. 78694)

 

 

CHECK LIST AND SERVICE

INFORMATION

IMPORTANT

The installer may be able to observe and correct certain problems which might arise when the unit is put into operation or when it is refired after a prolonged shut-down. HOWEVER, it is recommended that only qualified servicemen, using appropriate test equipment, be allowed to service the heater.

DANGER

BE SURE TO TURN OFF THE ELECTRICITY WHENEVER POSSIBLE OR APPROPRIATE WHEN CHECKING EQUIPMENT.

ELECTRICAL WIRING REPLACEMENT

If any of the original wiring, as supplied with the appliance, must be replaced, it must be replaced with 16 AWG, or greater, copper conductor with 600V, 105°C rated, thermoplastic insulation.

2.Check the fuses.

The oil burner electrical disconnect switch usually contains fuses.

3.The capacity of the heater may have been exceeded by a large demand for hot water.

Large demands require a recovery period to restore water temperature.

4.Colder incoming water temperature will lengthen the time required to heat water to the desired temperature.

If the heater was installed when incoming water temperature was warm, colder water creates the effect of less hot water.

5.Look for hot water wastage and leaking or open hot water faucets.

6.Sediment or lime scale may be affecting water heater operation. Refer to MAINTENANCE for details.

7.Heater or burner may be dirty.

NOT ENOUGH OR NO HOT WATER

1.Be certain the oil burner electrical disconnect switch serving the water heater is in the ON position.

Clean all heater flue pipes and flue connector.

Have burner properly cleaned and readjusted.

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Image 19 Contents
Place These Instructions Adjacent to Heater Lindahl Parkway Ashland City, TNNotify Owner to Keep for Future Reference GPO Features and SpecificationsNominal Model Dimensions Recovery CAPACITIES, based on 80% efficiencyApprovals Table of ContentsIdentification Installation SafetyChemical Vapor Corrosion Proper Installation on Combustible FlooringClearances Combustion and Ventilation AIRChimney Vent Connector and Draft RegulatorProper Vent Connector Installation Flue GAS VentingFuel Systems Drain Valve and Access PanelsWater Piping Closed Water SystemSystem Types Burner InstallationTypical Heater Installation Figure Gravity FEED, Supply Line ONLY, InstallationBurner OIL Pump & Nozzle SpecificationsAssembly of the OIL Burner to the Heater Fuel PumpFilling Water Temperature ControlHigh Limit Switch E.C.O OperationRelief Valves MaintenanceBurner Certificate Combustion Test DrainingLime Scale Removal Sediment RemovalFlo-jug Method of Deliming Anode ROD Inspection Circulating PumpSoot Removal Vent SystemInset a Installation DiagramsInstall in Accordance with Local Codes Inset B Single Temperature or Booster Inset B Install in Accordance with Local Codes Inset a Manifold KIT Commercial OIL Fired Water Heaters Check List and Service InformationElectrical Wiring Replacement Not Enough or no HOT WaterWater Leakage is Suspected Burner STARTS-WONT OperateWater is TOO HOT Water Heater Makes SoundsProcedure Combustion Test SpecificationsNormal START, but Locks OUT on Safety Safety Primary ControlTroubleshooting Lindahl Parkway, Ashland City, TN Phone 800-821-2017 Fax Item no Cleanout AssemblyDescription