State Industries GPO 86-199 Clearances, Combustion and Ventilation AIR, Chemical Vapor Corrosion

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The discharge opening of the relief valve should always be piped to an open drain.

Choose the point of major hot water usage, fuel supply and chimney.

Try to make hot water and oil piping as short as possible.

Insulate hot and cold water piping where heat loss and condensation may be a problem.

CLEARANCES

The heater has minimum clearances to combustible material, on a non- combustible floor of: 6 inches (152 mm) from the sides and rear, 24 inches (610 mm) from the front, and 18 inches (457 mm) from the vent connector. These clearances are, as shown in fig. 3A to prevent possible fire hazard conditions.

At least 24" (610 mm) of top clearances are recommended for vertical vent installation.

Allow sufficient room at rear of heater for servicing of T&P relief valve.

At least 24" (610 mm) should be provided at the front of the unit for proper servicing.

Units which are to be installed on combustible flooring must be supported by a full layer of hollow concrete blocks, fig. 3, from 8" (203 mm) to 12" (305 mm) thick and extending 12" (305 mm) minimum beyond the heater in all directions. The concrete blocks must provide an unbroken concrete surface under the heater, with the hollows running continuous and horizontally. A 3/16" (4.8 mm) steel plate must cover the concrete blocks, see fig. 3.

PROPER INSTALLATION ON COMBUSTIBLE FLOORING

FIGURE 3

NOTE: If electrical conduits run under the floor of the proposed heater

location, insulate the floor as recommended above.

PROPER INSTALLATION CLEARANCES FOR TWO DIFFERENT

VENTING SYSTEMS

FIGURE 3A

*HOT WATER OUTLET LOCATION AT FRONT OF HEATER

FACTORY FURNISHED HEATER MANIFOLD KITS (OPTIONAL) ARE DESIGNED FOR 10" (254 mm) SPACING BETWEEN SIDES OF ADJACENT UNITS.

COMBUSTION AND VENTILATION AIR

GENERAL

The water heater area should have sufficient air for satisfactory combustion of oil, and proper venting and of safe ambient temperature.

When a heater is installed in an area where exhaust or ventilating fans may create unsatisfactory combustion or venting, approved provisions must be made to overcome the problem, see NFPA Standard No. 31, Chapter 1.

CHEMICAL VAPOR CORROSION

Water heater corrosion and component failure can be caused by the heating and breakdown of airborne chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chlorides, waxes, and process chemicals are typical compounds which are potentially corrosive. These materials are corrosive at very low concentration levels with little or no odor to reveal their presence.

Products of this sort should not be stored near the heater. Also, air which is brought in contact with the water heater should not contain any of these chemicals. If necessary, uncontaminated air should be obtained from remote or outside sources.

UNCONFINED SPACES (Building Construction)

NOTE: An unconfined space is defined as a space whose volume is not less than 50 ft3 per 1000 BTUH (4.83m3 per kW) of total input of allfuel burningappliances installed in that space. The unconfined space may be thought of as extending to all areas which cannot be separated by a door or door(s). All other spaces not fitting this description, should be thought of as confined space.

1.In unconfined spaces in buildings of conventional frame, brick or stone construction, infiltration will normally supply an adequate amount of air for combustion and ventilation.

2.If the unconfined space is within a building of tight construction, eg. weather stripping, heavy insulation, caulking, vapor barrier, ect., air infiltration may be insufficient to support proper combustion and ventilation, air shall be obtained from outdoors or from spaces freely communicating with the outdoors.

Follow the instructions under Part 2 of Confined Spaces (Room Construction)

CONFINED SPACES (Room Construction)

1.All air from inside building (conventionally constructed buildings only): The confined space shall be provided with the two permanent openings, one within 12" (305 mm) of the ceiling and one within 12" (305 mm) of the floor, fig. 4.

REQUIRED AERATION FOR APPLIANCE INSTALLATION IN A CONFINED SPACE WITHIN A CONVENTIONALLY CONSTRUCTED BUILDING

FIGURE 4

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Contents Notify Owner to Keep for Future Reference Lindahl Parkway Ashland City, TNPlace These Instructions Adjacent to Heater Nominal Model Dimensions Features and SpecificationsRecovery CAPACITIES, based on 80% efficiency GPOIdentification Table of ContentsApprovals Installation SafetyClearances Proper Installation on Combustible FlooringCombustion and Ventilation AIR Chemical Vapor CorrosionProper Vent Connector Installation Vent Connector and Draft RegulatorFlue GAS Venting ChimneyWater Piping Drain Valve and Access PanelsClosed Water System Fuel SystemsTypical Heater Installation Figure Burner InstallationGravity FEED, Supply Line ONLY, Installation System TypesAssembly of the OIL Burner to the Heater OIL Pump & Nozzle SpecificationsFuel Pump BurnerHigh Limit Switch E.C.O Water Temperature ControlOperation FillingBurner Certificate Combustion Test MaintenanceDraining Relief ValvesFlo-jug Method of Deliming Sediment RemovalLime Scale Removal Soot Removal Circulating PumpVent System Anode ROD InspectionInstall in Accordance with Local Codes Installation DiagramsInset B Inset aSingle Temperature or Booster Inset B Install in Accordance with Local Codes Inset a Electrical Wiring Replacement Check List and Service InformationNot Enough or no HOT Water Manifold KIT Commercial OIL Fired Water HeatersWater is TOO HOT Burner STARTS-WONT OperateWater Heater Makes Sounds Water Leakage is SuspectedNormal START, but Locks OUT on Safety Combustion Test SpecificationsSafety Primary Control ProcedureTroubleshooting Lindahl Parkway, Ashland City, TN Phone 800-821-2017 Fax Item no Cleanout AssemblyDescription