State Industries GPO 86-199 manual Flue GAS Venting, Vent Connector and Draft Regulator, Chimney

Page 6

When communicating with outdoors by means of vertical ducts, each opening shall have a free area of not less than one square inch per 4,000 Btu per hour (551 mm2/kW) (35 square inches per gallon of oil consumed per hour) of total input rating of all appliances in the enclosure.

If horizontal ducts are used, each opening shall have a free area of not less than one square inch per 2,000 Btu per hour (1,101 mm2/kW) (70 square inches per gallon of oil consumed per hour) of total input of all appliances in the enclosure, fig. 5.

APPLIANCE AERATION FROM OUTDOORS (OPTIONAL

FOR CONVENTIONAL BUILDINGS, MANDATORY

FOR TIGHT BUILDINGS)

FIGURE 5

TABLE 4 SUGGESTED VENT CONNECTOR SIZES

 

Outlet Diameter

Model Number

Inches

(mm)

 

GPO 86-199*

6

152.4

 

GPO 86-245

8

203

 

GPO 84-315/315A

8

203

 

GPO 75-385/385A

8

203

 

GPO 75-455/455A

8

203

 

GPO 69-700/700A

10

254

 

*These models are factory supplied with a flue reducer which should be installed on the top cover.

In venting systems where a continuous or intermittent back (positive) draft is found to exist, the cause must be determined and corrected. In some cases, a special vent cap may be required.

If the back draft cannot be corrected by normal methods or if a suitable draft cannot be obtained, a blower type flue gas exhauster must be employed to assure venting and correct combustion.

Note: A negative draft must be maintained in the vent piping.

Connections shall not be to a chimney, vent or venting system served by a power exhauster unless the connection is made on the negative pressure side of the exhauster.

The barometric draft regulator must be installed in the same room as the heater, fig. 6. Locate the regulator as close as possible to the heater and at least 18" (457.2 mm) from a combustible ceiling or wall. A manually operated damper should not be placed in the chimney connector.

FLUE GAS VENTING

In the absence of any local codes, regulations, or vent pipe or chimney manufacturer's recommendations, for oil fired equipment, follow the suggestions below for designing and installing a venting system.

For these water heaters, it is recommended that an adequate chimney be used for venting the flue gases. Type B, double wall, vent pipe should be used as the vent connector pipe. However, where no chimney is available, vent pipe may be used to construct a vent.

Where an existing chimney or vent is to be used, be sure that the chimney or vent has adequate capacity for the number and sizes of appliances being vented through it. Inspect the chimney or vent and remove all soot or other obstructions which will retard free draft.

VENT CONNECTOR AND DRAFT REGULATOR

CHIMNEY

PROPER VENT CONNECTOR INSTALLATION

FIGURE 6

The chimney or vent connector diameter should be the same size as the heater flue outlet, see Table 4. A minimum rise of 1/4" per foot (21mm/M) of horizontal connector length must be maintained between the heater and chimney opening, fig. 6. The connector length should be kept as short as possible.

The oil-fired water heater must be connected to a chimney built in accordance with accepted building code practice or listed factory built type, Table 5. The exit point of the chimney flue gas must be at least 3' (0.91 M) above the highest point where it passes through the roof of a building. Also, it must be at least 2' (0.61 M) higher than any portion of a building within 10' (3.05 M) of the chimney.

TABLE 5 - USUAL CHIMNEY SIZES FOR UNITS

 

Oil

 

Equivalent

Output

 

Square & Rectangle

 

 

 

 

 

 

Firing

Heat Input

Heat

 

Stack

 

Round Stack

Minimum

Model

Rate

Rate

 

Rate

 

Dimension

Diameter

 

Height

Number

(GPH)

 

(LPH)

Btuh

 

kW

Btuh

 

kW

Inches

 

mm

Inches

mm

Feet

 

Metres

GPO 86 -199

1.42

 

5.38

199,000

 

58

159,200

 

47

8 1/2 X 8 1/2

 

216 x 216

9

228.6

20

 

6.1

GPO 86 -245

1.75

 

6.62

245,000

 

72

196,000

 

57

8 1/2 X 8 1/2

 

216 x 216

9

228.6

20

 

6.1

GPO 84-315 (A)

2.25

 

8.52

315,000

 

92

252,000

 

74

8 1/2 X 13

 

216 x 330

10

254

30

 

9.1

GPO 75 -385 (A)

2.75

 

10.41

385,000

 

113

308,000

 

90

8 1/2 X 13

 

216 x 330

10

254

30

 

9.1

GPO 75 -455 (A)

3.25

 

12.30

455,000

 

133

364,000

 

107

13 X 13

 

330 x 330

12

304.8

35

 

10.7

GPO 69 -700 (A)

5

 

18.93

700,000

 

205

560,000

 

164

13 X 18

 

330 x 457

14

355.6

40

 

12.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Image 6
Contents Lindahl Parkway Ashland City, TN Place These Instructions Adjacent to HeaterNotify Owner to Keep for Future Reference Recovery CAPACITIES, based on 80% efficiency Features and SpecificationsNominal Model Dimensions GPOTable of Contents ApprovalsIdentification Safety InstallationCombustion and Ventilation AIR Proper Installation on Combustible FlooringClearances Chemical Vapor CorrosionFlue GAS Venting Vent Connector and Draft RegulatorProper Vent Connector Installation ChimneyClosed Water System Drain Valve and Access PanelsWater Piping Fuel SystemsGravity FEED, Supply Line ONLY, Installation Burner InstallationTypical Heater Installation Figure System TypesFuel Pump OIL Pump & Nozzle SpecificationsAssembly of the OIL Burner to the Heater BurnerOperation Water Temperature ControlHigh Limit Switch E.C.O FillingDraining MaintenanceBurner Certificate Combustion Test Relief ValvesSediment Removal Lime Scale RemovalFlo-jug Method of Deliming Vent System Circulating PumpSoot Removal Anode ROD InspectionInset B Installation DiagramsInstall in Accordance with Local Codes Inset aSingle Temperature or Booster Inset B Install in Accordance with Local Codes Inset a Not Enough or no HOT Water Check List and Service InformationElectrical Wiring Replacement Manifold KIT Commercial OIL Fired Water HeatersWater Heater Makes Sounds Burner STARTS-WONT OperateWater is TOO HOT Water Leakage is SuspectedSafety Primary Control Combustion Test SpecificationsNormal START, but Locks OUT on Safety ProcedureTroubleshooting Item no Cleanout Assembly Lindahl Parkway, Ashland City, TN Phone 800-821-2017 FaxDescription