State Industries GPO 86-199 manual Fuel Pump, Burner, OIL Pump & Nozzle Specifications

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BURNER

The burner assembly is mounted on the flange of the combustion chamber, fig. 13.

NOTE: Be certain combustion chamber opening is aligned with opening in heater flange, fig. 13, before placing burner into heater .

1.Place the flange gasket and combustion chamber seal over the burner tube.

2.Place the burner flange on the studs and into the heater flange opening.

Bring the factory wiring from the high limit /eco and thermostat into the oil burner junction box.

Install field and factory wiring as shown in the wiring diagrams, figs. 14. A schematic diagram is also shown for convenience when servicing.

Ground the heater in accordance with the NEC code to guard against electrical shock from the heater or water system.

3.All burners have "intermittent ignition" as defined by UL (ignition is on during the time the burner is on and off when the burner is off).

4.Do not "test fire" the heater to complete the oil burner certificate until the tank is filled with water, see the oil burner manual.

The certificate and this manual must be left with the user for future reference.

TABLE 8 - OIL PUMP & NOZZLE SPECIFICATIONS

 

Fitting Rate

 

 

 

 

(GPH)

Oil Burner

 

Oil Burner

 

 

Non

Pump

Oil Burner

Nozzle

Heater

State

State

Non-Setting

Nozzle

Rating

Model

Burner

Burner

PSIG

Spec.

(GPH)

GPO 86 -199

1.42

1.1

110

1.35 x 80°B

1.35

GPO 86-245

1.75

1.5

100

1.75 x 80°B

1.75

GPO 84-315/315A

2.25

2.0

100

2.25 x 80°B

2.25

GPO 75-385/385A

2.75

2.5

100

2.75 x 80°B

2.75

GPO 75-455/455A

3.25

3.0

100

3.25 x 80°B

3.25

GPO 69-700/700A

5.00

4.5

100

5.00 x 80°B

5.00

 

 

 

 

 

 

ASSEMBLY OF THE OIL BURNER TO THE HEATER

FIGURE 13

3.Place the flat washers and lock washers over the studs and fasten the burner in place with the 3/8" - 16 nuts as shown.

Connect the oil line(s) and electrical wires to the burner as follows:

1.The oil pump manufacturer's instructions should be checked for connection and bleeding information.

The burner is approved for use with fuel oil not heavier than No. 2.

2.An approved, separately fused circuit with disconnect switch should be available for the oil burner. Using Figure 14, the wiring diagram below as a guide:

Route the 120 volt incoming line in the dual bulb thermostat, mounted on the side of the heater.

FUEL PUMP

GENERAL

All heaters are shipped with the pump pressure set at 100 psig except the GPO 86-199 which is set at 110 psig.

All oil pumps are fitted for installation on single fuel line systems. The pump may be adapted for two line service by using the by-pass Plug and pump manufacturer's instructions packed with the burner.

The single-stage pumps are for single-pipe or two-pipe installations, either lift or gravity feed. On gravity feed installations the inlet pressure is not to exceed 3 psig. On one pipe lift installations the lift is not to exceed 8 ft.

The two-stage pumps are for two-pipe lift installations where the inlet vacuum does not exceed 20" hg. vacuum.

AIR BLEED PROCEDURE (Refer to oil burner manual).

FIGURE 14

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Contents Lindahl Parkway Ashland City, TN Place These Instructions Adjacent to HeaterNotify Owner to Keep for Future Reference Nominal Model Dimensions Features and SpecificationsRecovery CAPACITIES, based on 80% efficiency GPOTable of Contents ApprovalsIdentification Installation SafetyClearances Proper Installation on Combustible FlooringCombustion and Ventilation AIR Chemical Vapor CorrosionProper Vent Connector Installation Vent Connector and Draft RegulatorFlue GAS Venting ChimneyWater Piping Drain Valve and Access PanelsClosed Water System Fuel SystemsTypical Heater Installation Figure Burner InstallationGravity FEED, Supply Line ONLY, Installation System TypesAssembly of the OIL Burner to the Heater OIL Pump & Nozzle SpecificationsFuel Pump BurnerHigh Limit Switch E.C.O Water Temperature ControlOperation FillingBurner Certificate Combustion Test MaintenanceDraining Relief ValvesSediment Removal Lime Scale RemovalFlo-jug Method of Deliming Soot Removal Circulating PumpVent System Anode ROD InspectionInstall in Accordance with Local Codes Installation DiagramsInset B Inset aSingle Temperature or Booster Inset B Install in Accordance with Local Codes Inset a Electrical Wiring Replacement Check List and Service InformationNot Enough or no HOT Water Manifold KIT Commercial OIL Fired Water HeatersWater is TOO HOT Burner STARTS-WONT OperateWater Heater Makes Sounds Water Leakage is SuspectedNormal START, but Locks OUT on Safety Combustion Test SpecificationsSafety Primary Control ProcedureTroubleshooting Lindahl Parkway, Ashland City, TN Phone 800-821-2017 Fax Item no Cleanout AssemblyDescription