Rheem 136-1826 installation instructions Electrical Electronic Ignition IID Models 512, Start

Page 38

ELECTRICAL (ELECTRONIC IGNITION IID) MODELS 512 - 1826

C.Trouble shooting for S8600 control. Refer to the following chart for future servicing or the ignition control.

WARNING HIGH VOLTAGE

For qualified Technicians ONLY

NOTE: Some heaters may be equipped with an ignition module that shuts off pilot gas if pilot fails to light. To reset, interrupt power to heater.

START

TURN GAS SUPPLY OFF.

TURN THERMOSTAT

(CONTROLLER) TO CALL

FOR HEAT

POWER TO MODULE

(24 V NOMINAL)

YES

Intermittent Pilot System

TROUBLESHOOTING HONEYWELL S8600

NOTE: Before troubleshooting, familiarize yourself with the start-up and checkout procedure.

NO

Check line voltage power, low voltage transformer, limit controller,

thermostat (controller) and wiring.

SPARK ACROSS

IGNITER/SENSOR GAP

YES

NO

Pull ignition lead and check spark at module.

Spark Okay?

YES

Check ignition cable, ground wiring, ceramic insulator and gap, and correct.

Check boot of the ignition cable for signs of melting or buckling. Take protective action to shield cable and boot from excessive temperatures.

TURN GAS SUPPLY ON

PILOT BURNER LIGHTS?

YES

SPARK STOPS WHEN

PILOT IS LIT?

YES

MAIN BURNER LIGHTS?

YES

SYSTEM RUNS UNTIL CALL FOR HEAT ENDS?

YES

 

 

• Check that all manual gas valves are open, supply tubing and pressures are

NO

 

 

 

 

good, and pilot burner orifice is not blocked.

 

 

Check electrical connections between module and pilot operator on gas control.

Check for 24 Vac across PV-MV/PV terminals on module. If voltage is okay, replace gas control; if not, replace module.

 

 

NOTE: If S8600H goes into lockout, reset system. Lockout is used on L.P.G. models.

 

 

 

 

 

 

 

 

 

NO

 

Check continuity of ignition cable and ground wire.

 

 

 

Clean flame rod.

 

 

Check electrical connections between flame rod and module.

 

 

Check for cracked ceramic flame rod insulator.

 

 

Check that pilot flame covers flame rod and is steady and blue.

 

 

Adjust pilot flame.

 

 

If problem persists, replace module.

 

 

 

 

 

 

 

Check for 24 Vac across MV-MV/PV terminals. If no voltage, replace module.

 

NO

 

 

 

Check electrical connections between module and gas control. If okay, replace

 

 

 

 

 

 

gas valve or gas control operator, i.e. pilot gas valve, flow switch etc.

 

NOTE: IF S8600H goes into lockout, reset system.

NO

• Check continuity of ignition cable and ground wire.

 

NOTE: If ground is poor or erratic, shutdowns may occur occasionally even though operation is normal at the time of checkout.

Check that pilot flame covers flame rod and is steady and blue.

If checks are okay, replace module.

CALL FOR HEAT ENDS

SYSTEM SHUTS OFF?

YES

TROUBLESHOOTING

ENDS

NO

 

Check for proper thermostat (controller) operation.

 

 

 

Remove MV lead at module; if valve closes, recheck temperature controller and

 

 

 

 

 

wiring; if not, replace gas valve.

Repeat procedure until troublefree operation is obtained.

38

Image 38 Contents
Electric Code ANSI/NFPA Catalog NO. RM-001Important Warning Index Construction Features Series GB For circulating tank systems Through 1826 MbtuhSpecification Data Page Shipping Water Flow Installation RegulationsReceivingequipment Water ConditionsBoiler Part BaserequirementsCombustible Floor Base Combustibleconstructionclearances Protected SurfacesMODEL181-399 Combustion and Ventilation AIR SupplyRecommended Minimum AIR Openings ModelIndoorheaters Models 512MODELS926-1758 Models Heater Before Heater After Drafthood Installation MODELS181-399Page Fig. #7043.1 Models 136 Through 264 Where Required Location Power VentingVent Damper Installation OutdoorwaterheatersMounting Normal Operation SummarySP. GR Gas Natural PropaneBTU/CF Pipe SizesTest piping as follows Fig.#8185.1GPM NPT WaterCold Water Supply Series with 115 Volt Supply to the Heater TanktemperaturecontrolHOT Water Supply Heater Sequenceofoperation Installation Water Heater PlumbingPiping DIAGRAM-1 Heater 1 Tank Thermostat Supplied Piping DIAGRAM-1 Heater 2 Tank Piping Must be Equal Between Tees and TANKS. NotesPiping DIAGRAM-1 Heater 3 Tank Fig. # 8067-RHEEMPiping DIAGRAM-1 Heater 4 Tank Piping DIAGRAM-2 Heater 1 Tank Special Thermostat and Well Electronicignition Description of Controls in GeneralEnergy Saving Pump Control Highlimit Tankstat Temperature ControlFlow Switch START-UP ElectricalSingle Stage Tankstat ON-OFFOPERATIONTIME/TEMPERATURE Relationships in Scalds ScaldingFor Your Safety Read Before Operating Close all manual gas valves. Turn off electric power To Shut DownSix Months Inspectionand MaintenanceproceduresMonthly Burner Inspection System Shut Down ProcedureService Assistance Venting System InspectionTrouble Shooting Problem If okay replace ignition module Electrical Electronic Ignition IID Models 512 StartWiring Diagram KEY Wiring Diagrams Wiring Diagram Models 331 Wiring Diagram Models 512Wiring Diagram Models Wiring Diagram Models 726Wiring Diagram Model 825 Wiring Diagram Models 962 Fig. # 1967eReplacement Parts Lists Model 136 GB onlyModel 136 GB only Models 181, 264, 331, 399 GB Page Models 181, 264, 331, 399 GB Models 181, 264, 331,339 GB Models 512, 627, 726, 825 GB Models 512, 627, 726, 825 GB Models 512, 627, 726, 825 GB Models 926-1826 GB Models 926-1826 GB Models 926-1826 GB