American Water Heater Residential Gas Water Heater with the Flame Guard Safety System, 319407-002

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Special Applications

Combination Space Heating/Potable Water System

Some water heater models are equipped with inlet/ outlet connections for use in space heating applications. Note: this water heater, “Suitable for combination water (potable) heating and space heating and not suitable for space heating applications only.” If this water heater is to be used to supply both space heating and potable (drinking water), the instructions listed below must be followed.

Be sure to follow the manual(s) shipped with the air handler system.

This water heater is not to be used as a replacement for an existing boiler installation.

Do not use with piping that has been treated with chromates, boiler seal or other chemicals and do not add any chemicals to the water heater piping.

If the space heating system requires water tempera- tures in excess of 120°F, a mixing valve or an anti- scald device should be installed per its manufacturer’s instructions in the domestic (potable) hot water supply to limit the risk of scald injury.

Pumps, valves, piping and fittings must be compatible with potable water.

A properly installed flow control valve is required to pre- vent thermosiphoning. Thermosiphoning is the result of a continuous flow of water through the air handler circuit during the off cycle. Weeping (blow off) of the temperature and pressure relief valve (T & P) or higher than normal water temperatures are the first signs of thermosiphoning.

The domestic hot water line from the water heater should be vertical past any mixing valve or supply line to the air handler to remove air bubbles from the sys- tem. Otherwise, these bubbles will be trapped in the air handler heat exchanger coil, reducing the efficiency.

Do not connect the water heater to any system or components previously used with non-potable water heating appliances when used to supply potable water.

Some jurisdictions may require a backflow preventer in the incoming cold water line. This may cause the temperature and pressure relief valve on the water heater to discharge or weep due to expansion of the heated water. A diaphragm-type expansion tank suitable for potable water will normally eliminate this weeping condition. Please read and follow the manufacturer’s instructions for the installation of such tanks.

Also see “Water System Piping” section for additional instructions on the proper installation and operation of this water heater.

Figure 16

 

 

 

 

Typical Mixing Valve Installation

 

 

Combination Space Heating/Potable

 

 

Water Heating System

 

 

 

Domestic

Must be vertical to

 

 

Hot Water

remove air bubbles

 

 

Mixing Out

 

 

Flow Control

Valve

 

Cold Water Inlet

Valve

 

Hot

 

Pump

 

Water

 

 

 

In

Out

 

To

Out

 

 

Air

 

 

 

 

Handler

 

 

Unions

 

 

Coil

 

 

Discharge Pipe

 

 

 

 

 

Do Not Cap or Plug

 

 

 

 

Shut-off

Air

 

 

 

Valve

Handler

 

 

 

6" Maximum

 

 

 

 

Air Gap

 

 

Metal Drain Pan

Floor Drain

Massachusetts code does

 

 

 

 

 

not allow this type installation.

Solar Installation

If this water heater is used as a solar storage heater or as a backup for the solar system, the water supply temperatures to the water heater tank may be in excess

of 120°F. A mixing valve or other temperature limiting valve must be installed in the water supply line to limit the supply temperature to 120°F. The unit must be set to Standard Mode (See Operating the Temperature Control System section).

NOTE: Solar water heating systems can often supply water with temperatures exceeding 180°F and may result in water heater malfunction.

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Contents Flammable Vapor Ignition Resistant What to do if YOU Smell GASWater Heater Safety Unpacking the Water Heater Important Information About This Water HeaterConsumer Information Consumer ResponsibilitiesSite Location Location RequirementsInspection and service Clearances and AccessibilityGas Supply Gas RequirementsGas Pressure Combustion Air Supply and Ventilation Unconfined Space Confined SpaceAll Air from Inside the Building Louvers and Grilles All Air from OutdoorsVent Pipe Size Draft Hood InstallationVent Connectors Vent Pipe SystemVertical Exhaust Gas Vent Chimney ConnectionWater System Piping Piping InstallationClosed System/Thermal Expansion Relief Valve and Pipe Insulation Some Models Temperature and Pressure Relief ValveSolar Installation Special ApplicationsCombination Space Heating/Potable Water System Installation Checklist Explosion Hazard Lighting InstructionsBurner Flames Water Temperature StackingG. Bottled Propane Models Checking the Draft154 Instantaneous Second Water Temperature RegulationElectrical Connections Wiring DiagramStatus Light Code Operating the Temperature Control SystemWater Temperature Adjustment Operating Modes and SettingsOperational Conditions Draining and Flushing Routine Preventative MaintenanceReplacing the Pilot/Igniter Flame Sensor Assembly Replacement PartsRemoving the Burner from the Manifold Assembly Removing the Manifold AssemblyFilter Installation and Cleaning Cleaning the Combustion Chamber and Flame-trap External Inspection & Cleaning of the Flame-trapIgniter System Replacing the Manifold AssemblyRemoving and Replacing the Gas Control Valve/Thermostat Flame Guard Safety System Operational ChecklistBurner Flame Yellow Status Light Code Troubleshooting Table Status Light Code Troubleshooting Table Sequence of Operation Chart Repair Parts List Repair Parts IllustrationListed Parts Kits and Illustrations