American Water Heater 319407-002 installation instructions Electrical Connections, Wiring Diagram

Page 20

Electrical Connections

Before plugging in the water heater, always make sure:

The Voltage and frequency correspond to that specified on the water heater.

The electrical outlet has the proper overload fuse or breaker protection.

Water heater to be located within 6 feet of 120VAC outlet.

Unit is to connect to a 120VAC electrical supply outlet (extension cord is not allowed).

The water heater and the outlet are properly grounded.

Installed in accordance with prevailing provisions of local codes, or in the absence of such, National Electric Code, ANSI/NFPS 70 current edition.

Completely fill the tank with water and check all connections for leaks. Open the nearest hot water faucet and let it run for three (3) minutes to purge the water lines of air and sediment and to ensure complete filling of the tank. The Electrical power may then be turned on. Verify proper operation after servicing.

WARNING

Electric Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

WARNING

Figure 23:

Wiring Diagram

 

 

 

 

 

 

 

 

- 120VAC

 

120VAC

 

 

 

 

 

 

 

 

 

BK

 

W -

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YL 24 VAC

 

YL 24 VAC

 

 

 

 

 

 

 

 

 

BN 24 VAC

 

V 24 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

DAMPER

 

 

 

 

 

 

YL

(H)

 

(N)

 

TEMPERATURE CUT-OFF

 

 

 

 

 

VAC

 

VAC

 

 

 

 

 

 

 

 

 

 

 

 

24

 

24

 

SWITCH

 

 

 

 

 

 

 

 

YL

 

 

 

 

BK

 

WH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS CONTROL VALVE/

THERMOSTAT

IGNITER/FLAME

SENSOR

FV SENSOR

ON/OFF SWITCH

 

 

 

 

BN - 24VAC

 

 

 

 

 

 

 

 

 

 

 

V - 24VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLUE DAMPER

 

 

 

 

BK - 24VAC (HOT)

 

 

 

 

 

 

 

 

WH - 24VAC (NEUTRAL)

 

 

 

24VAC-

24VAC-

 

 

 

 

 

 

1

2

3

 

 

 

 

 

 

 

 

 

 

YL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END SWITCH

YL

YL

 

 

 

 

 

4

5

 

6

 

 

 

 

 

 

 

 

 

 

 

120VAC-BK

120VAC-WH

TRANSFORMER

(HOT)24VAC-

(NEUTRAL)24VAC-WH

 

 

BL

 

 

 

 

 

 

TEMPERATURE

 

 

 

 

 

 

 

RD

 

 

 

 

 

 

 

 

 

 

 

YL

 

 

YL

 

 

GR

BK

 

 

 

CUT-OFF SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

 

 

 

 

FV SENSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RD

 

 

YL

 

 

 

 

 

 

 

 

6

5

 

4

 

 

 

 

 

 

 

 

 

3

2

1

4

3

2

1

 

 

 

 

BL

 

 

 

 

 

 

 

 

 

 

 

RD

 

 

 

 

 

 

 

 

 

 

 

GAS CONTROL VALVE\THERMOSTAT

 

 

 

 

 

FLAME SENSOR\IGNITER

You must provide all wiring of the proper size outside of the water heater. You must obey local codes and electric

utility requirements when you install this wiring. This appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA No 70 (current edition) and/or THE CSA C22.1 ELECTRICAL CODE.(CURRENT EDITION)

Note: If any of the original wire as supplied with the appliance must be replaced, it must be replaced with 105°C wire or its equivalent.

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

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Contents What to do if YOU Smell GAS Flammable Vapor Ignition ResistantWater Heater Safety Important Information About This Water Heater Consumer InformationConsumer Responsibilities Unpacking the Water HeaterLocation Requirements Site LocationClearances and Accessibility Inspection and serviceGas Pressure Gas SupplyGas Requirements Combustion Air Supply and Ventilation All Air from Inside the Building Unconfined SpaceConfined Space All Air from Outdoors Louvers and GrillesDraft Hood Installation Vent ConnectorsVent Pipe System Vent Pipe SizeChimney Connection Vertical Exhaust Gas VentPiping Installation Water System PipingClosed System/Thermal Expansion Temperature and Pressure Relief Valve Relief Valve and Pipe Insulation Some ModelsCombination Space Heating/Potable Water System Solar InstallationSpecial Applications Installation Checklist Lighting Instructions Explosion HazardWater Temperature Stacking G. Bottled Propane ModelsChecking the Draft Burner FlamesWater Temperature Regulation 154 Instantaneous SecondWiring Diagram Electrical ConnectionsOperating the Temperature Control System Water Temperature AdjustmentOperating Modes and Settings Status Light CodeOperational Conditions Routine Preventative Maintenance Draining and FlushingReplacement Parts Removing the Burner from the Manifold AssemblyRemoving the Manifold Assembly Replacing the Pilot/Igniter Flame Sensor AssemblyFilter Installation and Cleaning External Inspection & Cleaning of the Flame-trap Cleaning the Combustion Chamber and Flame-trapReplacing the Manifold Assembly Igniter SystemFlame Guard Safety System Operational Checklist Removing and Replacing the Gas Control Valve/ThermostatBurner Flame Yellow Status Light Code Troubleshooting Table Status Light Code Troubleshooting Table Sequence of Operation Chart Repair Parts Illustration Repair Parts ListListed Parts Kits and Illustrations