American Water Heater Residential Gas Water Heater with the Flame Guard Safety System, 319407-002

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Locate the water heater near the existing gas piping. If installing a new gas line, locate the water heater to minimize the pipe length and elbows.

NOTE: This water heater must be installed according to all local and state codes or, in the absence of local and state codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current edition.

IMPORTANT: The water heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the water heater or to lower floors of the structure. Due to the normal corrosive action of the water, the tank will eventually leak after an extended period of time. Also any external plumbing leak, including those from improper installation, may cause early failure of the tank due to corrosion if not repaired. If the homeowner is uncomfortable with making the repair a qualified person should be contacted. A suitable metal drain pan should be installed under the water heater as shown below,

to help protect the property from damage which may occur from condensate formation or leaks in the piping connections or tank. The pan must limit the water level to a maximum depth of 1-3/4” and be two inches wider than the heater and piped to an adequate drain. NOTE: The pan must not restrict combustion air flow. Locate the water heater near an adequate indoor drain. The discharge pipe must terminate a maximum of six inches above a floor drain or external to the building. In cold climates, it is recommended that the discharge pipe be terminated at an adequate drain inside the building. Outside drains are subject to freezing temperatures which can obstruct the drain line. The piping should be at least 3/4” ID and pitched for proper drainage. Under no circumstances will the manufacturer or seller of this water heater be held liable for any water damage which is caused by your failure to follow these instructions.

conditions these devices may create. Flow reversal of flue gases may cause an increase of carbon monoxide inside of the dwelling.

If the water heater is located in an area that is subjected to lint, dirt, and oil, it may be necessary to periodically clean the flame-trap (see “External Inspection & Cleaning of the Flame-trap” section).

Figure 3

Air-moving

Devices

Exhaust

Fan

Reverse flow

of gases

Clearances and Accessibility

NOTE: Minimum clearances from combustible surfaces are stated on the data plate adjacent to the gas control valve/ thermostat of the water heater.

The water heater is certified for installation on a combustible floor.

• IMPORTANT: If installing over carpeting, the carpeting

must be protected by a metal or wood panel beneath

the water heater. The protective panel must extend

beyond the full width and depth of the water heater by

at least three inches (76.2mm) in any direction; or if in

an alcove or closet installation, the entire floor must be

Figure 2

Drain Pan

Installation

METAL

DRAIN

PAN

DISCHARGE PIPE

(DO NOT CAP OR PLUG)

6” MAXIMUM AIR GAP

covered by the panel.

Figure 4 may be used as a reference guide to locate

the specific clearance locations. A minimum of 24

inches of front clearance should be provided for

inspection and service.

Figure 4

 

 

 

 

 

 

 

 

 

 

 

Minimum Clearance

 

 

 

 

 

 

 

 

 

 

Locations

 

 

 

 

 

 

 

 

 

 

Vent

 

 

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Sides

Top

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to

 

 

 

 

 

 

 

ceiling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AT LEAST 2” GREATER THAN THE

DIAMETER OF THE WATER HEATER. PIPED TO AN

The water heater should be located in an area not subject to freezing temperatures. Water heaters located in unconditioned spaces (i.e., attics, basements,

etc.) may require insulation of the water piping and drain piping to protect against freezing. The drain and controls must be easily accessible for operation and service. Maintain proper clearances as specified on the data plate.

Do not locate the water heater near an air-moving device. The operation of air-moving devices such as exhaust fans, ventilation systems, clothes dryers, fireplaces, etc., can affect the proper operation of the water heater. Special attention must be given to

Front

24” minimum Sides for service

Top

View

State of California

NOTE: For California installation, this water heater must be braced, anchored, or strapped to avoid falling or moving during an earthquake. Correct installation procedure instructions may be obtained from California’s Office of the State Architect, 1102 Q street, Suite 5100, Sacramento, CA 95811. Instructions can also be downloaded to your computer at www.dsa.dgs.ca.gov/Pubs.

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Contents Flammable Vapor Ignition Resistant What to do if YOU Smell GASWater Heater Safety Consumer Information Important Information About This Water HeaterConsumer Responsibilities Unpacking the Water HeaterSite Location Location RequirementsInspection and service Clearances and AccessibilityGas Pressure Gas SupplyGas Requirements Combustion Air Supply and Ventilation All Air from Inside the Building Unconfined SpaceConfined Space Louvers and Grilles All Air from OutdoorsVent Connectors Draft Hood InstallationVent Pipe System Vent Pipe SizeVertical Exhaust Gas Vent Chimney ConnectionWater System Piping Piping InstallationClosed System/Thermal Expansion Relief Valve and Pipe Insulation Some Models Temperature and Pressure Relief ValveCombination Space Heating/Potable Water System Solar InstallationSpecial Applications Installation Checklist Explosion Hazard Lighting InstructionsG. Bottled Propane Models Water Temperature StackingChecking the Draft Burner Flames154 Instantaneous Second Water Temperature RegulationElectrical Connections Wiring DiagramWater Temperature Adjustment Operating the Temperature Control SystemOperating Modes and Settings Status Light CodeOperational Conditions Draining and Flushing Routine Preventative MaintenanceRemoving the Burner from the Manifold Assembly Replacement PartsRemoving the Manifold Assembly Replacing the Pilot/Igniter Flame Sensor AssemblyFilter Installation and Cleaning Cleaning the Combustion Chamber and Flame-trap External Inspection & Cleaning of the Flame-trapIgniter System Replacing the Manifold AssemblyRemoving and Replacing the Gas Control Valve/Thermostat Flame Guard Safety System Operational ChecklistBurner Flame Yellow Status Light Code Troubleshooting Table Status Light Code Troubleshooting Table Sequence of Operation Chart Repair Parts List Repair Parts IllustrationListed Parts Kits and Illustrations